Mazda Protege 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1998 Codes Chassis Code: BJ (Third Generation) 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Target Audience: DIY mechanics, automotive repair shops,...

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Type: Car

Vendor:

Sku: 80625

Tags: 1998 Car Cars Mazda Misc Protege

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Year:

Codes

Chassis Code:

BJ (Third Generation)

👋 Introduction

Market Position

Segment:

Compact Sedan/Hatchback

Target Audience:

DIY mechanics, automotive repair shops, owners seeking to maintain or restore their vehicle.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier.

Key Features

Value Proposition:

Affordable, reliable, and practical transportation, offering a good balance of performance and fuel economy.

Design Philosophy:

Mazda's 'Zoom-Zoom' philosophy, emphasizing driving dynamics and responsiveness.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service and Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, valve train.

Engine Management:

Fuel injection system, ignition system, emission control systems, engine control module (ECM) diagnostics and repair, sensors, actuators.

Transmission Manual:

Clutch, gearbox assembly, gear shift linkage, internal components, fluid specifications, and repair procedures.

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic system, electronic control unit (ECU) diagnostics, fluid service, and repair.

Drivetrain:

Front-wheel drive (FWD) system, drive axles, CV joints, differential maintenance and repair.

Suspension:

Front and rear suspension systems, struts, shock absorbers, springs, control arms, bushings, wheel bearings, alignment procedures.

Steering:

Power steering system, steering rack, tie rod ends, steering column, hydraulic pump and lines, troubleshooting.

Brakes:

Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, brake booster, calipers, wheel cylinders, parking brake system, ABS system diagnostics and repair.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, accessory circuits.

Body And Chassis:

Body panel removal/installation, interior trim, doors, windows, locks, glass, chassis components, corrosion prevention.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant charging, compressor, evaporator, condenser, heater core, controls.

Interior:

Seats, dashboard, instrument panel, upholstery, airbags (SRS) system safety precautions and repair.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad inspection.

Troubleshooting:

System-specific diagnostic flowcharts, symptom-based troubleshooting, common problem identification and solutions.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, rebuilding, and adjustment.

Diagnostic Procedures:

OBD-II (On-Board Diagnostics) information, scan tool usage, code interpretation, sensor testing, actuator testing.

Technical Specifications:

Torque specifications for all fasteners, clearances, tolerances, electrical resistance values, pressure readings.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance and adjustments to complex overhauls and diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically)

Printable:

Print Quality

Image Resolution:

High-resolution scans, suitable for clear viewing of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE (2.0L DOHC)

Engine Displacement 1:

1998 cc (2.0 Liters)

Engine Configuration 1:

Inline 4-cylinder, DOHC (Dual Overhead Camshafts), 16 valves

Bore X Stroke 1:

83.1 mm x 92.0 mm

Compression Ratio 1:

9.1:1

Performance 1

Horsepower 1:

118-122 hp @ 5500-6000 rpm (varies by market/trim)

Torque 1:

120-125 lb-ft @ 4000-4500 rpm (varies by market/trim)

Fuel System

Fuel Delivery 1:

Electronic Fuel Injection (EFI)

Fuel Type 1:

Unleaded Gasoline (87 octane recommended)

Engine Code 2

Engine Code 2:

FP-DE (1.8L DOHC)

Engine Displacement 2

Engine Displacement 2:

1839 cc (1.8 Liters)

Engine Configuration 2

Engine Configuration 2:

Inline 4-cylinder, DOHC (Dual Overhead Camshafts), 16 valves

Performance 2

Horsepower 2:

103-114 hp @ 5500-6000 rpm (varies by market/trim)

Torque 2:

110-115 lb-ft @ 4000-4500 rpm (varies by market/trim)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual

Optional

Transmission Type Optional:

4-Speed Automatic

Features

Automatic Transmission Control:

Electronically controlled (with overdrive)

Manual Transmission Clutch:

Hydraulic actuation

📐 Dimensions

Exterior

Length:

Approx. 4,370 mm (172.0 in)

Width:

Approx. 1,690 mm (66.5 in)

Height:

Approx. 1,400 mm (55.1 in)

Wheelbase:

Approx. 2,610 mm (102.8 in)

Front Track:

Approx. 1,475 mm (58.1 in)

Rear Track:

Approx. 1,460 mm (57.5 in)

Weights

Curb Weight:

Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs)

Gross Vehicle Weight Rating:

Varies by model and configuration.

Cargo

Trunk Volume:

Varies by sedan/hatchback configuration (estimated 0.35 - 0.40 m³ / 12.5 - 14.0 cu ft)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Generally considered good for its class, refer to specific government reports for definitive ratings.

IIHS Side Impact:

Refer to specific government reports for definitive ratings.

Active Features

Available on higher trims or as an option.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Front and rear three-point seat belts.

Child Seat Anchors:

LATCH system not standard, typically uses seat belt anchoring for child seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD player, with optional premium sound system.

Speaker Configuration:

Typically 4 or 6 speakers, depending on trim level.

Driver Assistance

Cruise Control:

Available on most models.

Traction Control:

Not commonly available on this generation.

Connectivity

Bluetooth:

Not available from factory.

Aux Input:

Not available from factory.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 miles or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 60,000-100,000 miles (depending on spark plug type, e.g., iridium).

Coolant Flush:

Every 30,000-60,000 miles or 2-4 years.

Timing Belt Replacement:

Every 60,000-100,000 miles or 5-7 years (critical maintenance item for interference engines).

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for climate-specific recommendations).

Engine Oil Capacity:

Approx. 4.0 - 4.5 US quarts (3.8 - 4.3 liters) with filter change.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Mazda M-III ATF or equivalent (Dexron II/III compatible if specified).

Coolant Type:

Ethylene glycol based coolant (long-life pink or green).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

Mazda Genuine ATF or equivalent.

Known Issues

Common Wear Items:

CV boots, sway bar links, rear main seal leaks, transmission synchros (manual), radiator (plastic tanks).

Engine Specific Issues:

Occasional oil consumption, idle control valve issues, intake manifold gasket leaks.

Electrical Issues:

Alternator failure, power window motor issues, wiring harness corrosion in certain climates.

Part Numbers

Oil Filter Example:

Mazda: B6S7-14-302; Aftermarket: Fram PH3506, Bosch 3323, Purolator L14476.

Air Filter Example:

Mazda: BP5W-13-215; Aftermarket: Fram CA3646, K&N 33-2115.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Mazda's history of producing reliable and fun-to-drive vehicles, known for engineering innovation.

Model Evolution

Generation Introduction:

The 1998 model marks the beginning of the third generation (BJ) of the Mazda Protege, introduced for the 1999 model year in North America.

Platform:

Based on Mazda's Familia platform.

Body Styles:

Available as a 4-door sedan and a 5-door hatchback (often called the 'Protege5' in later generations, but the hatchback body style was part of the Protege line in 1998).

Production

Production Period:

1998-2003 (Third Generation)

Manufacturing Locations:

Japan, Thailand, Mexico (depending on market).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Protege series consistently received praise for its value, reliability, and driving dynamics in its segment.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average for reliability, with specific year/model variations.