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Mitsubishi Montero 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1998 Codes Chassis Code Family: V40/V20 Series (Second Generation) Platform: Pajero II Platform 👋 Introduction Market Position Vehicle Segment: Mid-size SUV...
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Sku: 57635
Mitsubishi Montero 1998 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
1998
Codes
Chassis Code Family:
V40/V20 Series (Second Generation)
Platform:
Pajero II Platform
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV / Off-Road Vehicle
Target Audience:
Enthusiasts, off-roaders, owners seeking to perform their own maintenance and repairs
Competitive Analysis
Key Competitors 1998:
Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Ford Explorer
Key Features
Notable Features:
Rugged body-on-frame construction, advanced 4WD systems, robust off-road capability, spacious interior
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service, Repair, Rebuild, Refurbish, Restoration
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All engine types, diagnostics, repair, overhaul
Transmission:
Automatic and Manual transmissions, diagnostics, repair, overhaul
Drivetrain:
4WD systems (Super Select 4WD II), differentials, axles, driveshafts
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings
Brakes:
Front and rear brake systems (disc/drum), ABS, hydraulic components
Steering:
Power steering system, steering column, linkage
Electrical:
Wiring diagrams, starting and charging system, ignition, lighting, accessories, ECUs
Body:
Body panels, doors, windows, interior trim, chassis structural integrity
HVAC:
Heating, Ventilation, and Air Conditioning system
Fuel:
Fuel tank, lines, pump, injectors, fuel injection system
Cooling:
Radiator, coolant, water pump, thermostat, cooling fan
Exhaust:
Exhaust manifold, catalytic converter, muffler, pipes
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Detailed procedures for engine, transmission, and differential rebuilds
Refurbishment:
Guidance on restoring worn components and systems
Restoration:
Information relevant to bringing the vehicle back to original specifications
Diagnostics:
On-board diagnostics (OBD-I/II), scan tool usage, electrical testing
Specifications:
Torque specifications, clearances, tolerances for all repairs
Body And Frame:
Body panel alignment, door hinge repair, glass replacement, frame straightening (diagnostic approach).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
Engine Rebuild Detail:
Includes piston ring gap, bearing clearance, valve seat geometry, crankshaft specifications, cylinder head torque sequences.
Transmission Rebuild Detail:
Clutch pack clearances, valve body operation, torque converter specifications, gear train component tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to digital format
Print Quality
Print Recommendation:
Printable for workshop use
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Coverage Detail:
Extremely detailed, designed for professional technicians and serious DIYers, includes wiring diagrams, schematics, and specific torque values.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC V6)
Displacement 3.0L:
2972 cc (181.4 cu in)
Displacement 3.5L:
3497 cc (213.4 cu in)
Performance 3.0L
Horsepower 3.0L:
Approx. 143-153 hp (depending on market and spec)
Torque 3.0L:
Approx. 174-180 lb-ft (depending on market and spec)
Performance 3.5L
Horsepower 3.5L:
Approx. 195-215 hp (depending on market and spec)
Torque 3.5L:
Approx. 228-250 lb-ft (depending on market and spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (with electronic control)
Features
4Wd System:
Super Select 4WD II (with center differential, locking 4WD, low range)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.7 inches (2659 mm)
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 70.1 inches (1780 mm)
Weights
Curb Weight:
Approx. 4,200 - 4,600 lbs (1905 - 2087 kg), varies by configuration
🛡️ Safety Features
Ratings
NHTSA Side Impact Rating:
Likely 4 stars for front occupants in side impact (based on similar period vehicles, requires specific manual verification)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on all four wheels
Passive Features
Airbags:
Driver and Passenger front airbags
Body Construction:
Body-on-frame construction for durability and off-road resilience
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/Cassette or CD player with limited speaker systems. May feature optional premium audio.
Driver Assistance
Driver Assistance Features:
Primarily ABS. Other advanced electronic aids were not common in this era.
Connectivity
Connectivity Features:
Limited to optional power accessories (windows, locks). No factory integrated Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics)
Transmission Fluid Interval Typical:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic, consult manual for manual transmission
Coolant Flush Interval Typical:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Timing Belt Replacement:
Critical for 6G7 series engines. Typically 60,000-90,000 miles (96,000-144,000 km) or 7-10 years. Failure causes severe engine damage. Manual will specify exact interval and recommended parts.
Fluid Specifications
Engine Oil Type Common:
API SG, SH, SJ; Viscosity 5W-30 or 10W-30 (check manual for exact specification and viscosity based on climate)
Engine Oil Capacity 3.0L:
Approx. 4.5 - 4.8 quarts (4.3 - 4.6 liters) with filter change
Engine Oil Capacity 3.5L:
Approx. 4.8 - 5.0 quarts (4.6 - 4.8 liters) with filter change
Transmission Fluid Automatic:
Dexron III or equivalent
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water
Known Issues
Common Wear Item 1:
Upper and lower ball joints and control arm bushings (due to weight and off-road use)
Common Wear Item 2:
Exhaust manifold leaks (cracking)
Common Wear Item 3:
Rear main seal leaks (on higher mileage vehicles)
Common Wear Item 4:
Power window regulators and motors
Common Wear Item 5:
HVAC blower motor resistors
Drivetrain Issue:
Front CV axle boots can tear, leading to joint failure
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Long history in automotive manufacturing, with a strong reputation for robust and capable SUVs/off-road vehicles, building on the success of the Pajero/Montero line.
Model Evolution
Second Generation:
The 1998 Montero is part of the second generation (1991-1999), which saw significant updates including the introduction of the more advanced Super Select 4WD II system and more powerful V6 engines.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1998 model might be elusive, the Montero line consistently received praise for its off-road prowess and durability throughout the second generation.
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