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Suzuki GSF1200 1998 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSF1200 Bandit Year: 1998 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Naked sportbike, muscle bike Target Audience: Enthusiasts, DIY...
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Type: Motorcycle
Vendor:
Sku: 370279
Suzuki GSF1200 1998 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSF1200 Bandit
Year:
1998
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Segment:
Naked sportbike, muscle bike
Target Audience:
Enthusiasts, DIY mechanics, professional workshops
Competitive Analysis
Competitors:
Yamaha XJR1200, Kawasaki Zephyr 1100, Honda CB1000R (later models)
Key Features
Engine Configuration:
Air-cooled, transverse inline-four
Design Philosophy:
Robust performance, user-friendly maintenance, classic styling
Manual Value Proposition:
Essential for maintaining optimal performance and longevity of the GSF1200
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of the Suzuki GSF1200 Bandit (1998)
Secondary Coverage:
Adjustments, inspections, troubleshooting
Page Count
Estimated Pages:
Refer to actual product page for exact count (typically 300-600 pages for this type of manual)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of the engine
Fuel System:
Carburetor overhaul, fuel tank, fuel lines, fuel pump operation
Ignition System:
Ignition timing, spark plugs, ignition coils, CDI unit
Transmission And Clutch:
Gearbox operation, clutch assembly, clutch adjustment, maintenance
Suspension:
Front fork overhaul and adjustment, rear shock absorber, linkage maintenance
Brakes:
Front and rear brake caliper service, master cylinder, brake line maintenance, bleeding procedures
Electrical System:
Wiring diagrams, lighting, instrumentation, charging system, starter motor
Frame And Body:
Chassis components, fairings, seat removal, body panel adjustments
Cooling System:
Oil cooler operation and maintenance, coolant checks (if applicable, although GSF1200 is air-cooled)
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks
Disassembly Assembly:
Step-by-step guides for major component removal and installation
Troubleshooting:
Diagnostic flowcharts and common issue identification
Adjustments:
Carburetor synchronization, clutch lever, brake lever, suspension settings
Inspection Checks:
Pre-ride checks, safety inspections, component wear analysis
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth engine and transmission rebuilds
Diagnostics:
Detailed diagnostic procedures and specifications
Torque Specifications:
All critical fastener torque values provided
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, printable pages)
Print Quality
Print Quality:
High-resolution, clear diagrams and text (for printed versions)
Binding Type
Binding Type:
Coil-bound or perfect bound (for printed versions)
Paper Type
Paper Type:
Durable, high-quality paper suitable for workshop use (for printed versions)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, DOHC, transverse inline-four
Displacement:
1157 cc
Bore X Stroke:
79.0 mm x 58.0 mm
Compression Ratio:
9.5:1
Valve Clearance Intake:
0.08 - 0.12 mm (cold)
Valve Clearance Exhaust:
0.10 - 0.14 mm (cold)
Performance
Horsepower Claimed:
Approx. 98 HP @ 8,000 RPM
Torque Claimed:
Approx. 96 Nm @ 6,000 RPM
Fuel System
Carburetors:
Mikuni BST40 x 4 (flat slide, CV type)
Fuel Capacity:
20 Liters (5.3 US gal)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON / 2)
Fluid Specifications
Engine Oil Capacity With Filter Change:
3.1 Liters (3.3 US qt)
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain drive
Gear Ratios:
Refer to manual for specific gear ratios
📐 Dimensions
Exterior
Length:
2,180 mm (85.8 in)
Width:
760 mm (29.9 in)
Height:
1,175 mm (46.3 in)
Wheelbase:
1,470 mm (57.9 in)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Wet Weight:
Approx. 233 kg (514 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (motorcycle)
Active Features
Braking System:
Dual disc front brakes, single disc rear brake
Tire Size Front:
120/70ZR17M/C (58W)
Tire Size Rear:
170/60ZR17M/C (72W)
Passive Features
Frame Type:
High-tensile steel, double-cradle frame
💡 Technology Features
Infotainment
Infotainment System:
None (analog instrumentation)
Lighting
Headlight Type:
Halogen
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, fuel gauge, warning lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Oil Filter Replacement Interval:
Every 6,000 km (3,700 miles) or 6 months (concurrent with oil change)
Chain Lubrication Cleaning:
Every 1,000 km (600 miles) or after riding in wet conditions
Chain Adjustment Interval:
Every 6,000 km (3,700 miles) or as needed
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles)
Valve Clearance Check Interval:
Every 12,000 km (7,500 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic clutch, GSF1200 has cable clutch)
Fork Oil Type:
SAE 10W (Refer to manual for exact type and quantity)
Fork Oil Level:
Refer to manual for specification (typically measured in mm from top of fork tube)
Known Issues
Common Wear Items:
Clutch plates, swingarm bearings, steering head bearings, wheel bearings
Carburetor Issues:
Can become slightly out of sync over time, requiring synchronization
Oil Leaks:
Potential for minor leaks from engine seals over high mileage
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki's legacy includes performance motorcycles and reliable engineering
Model Evolution
Gsf Series Introduction:
The GSF series, including the Bandit, was introduced to offer versatile, powerful motorcycles.
Gsf1200 Development:
The 1200 Bandit built upon the success of the 600, featuring a larger, detuned GSX-R1100 engine for more accessible torque.
Production
Production Start Year:
1996 (for GSF1200)
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The GSF1200 Bandit was widely praised for its value, performance, and reliability in its segment.
Ratings
Reviews Summary:
Often cited as a practical and potent superbike for everyday use.
Certifications
Manual Certification:
Produced by Suzuki Motor Corporation, meeting factory standards.
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