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Aston Martin DB7 Vantage V12 1999 2000-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 Vantage Engine: V12 Generation Generation Designation: DB7 (Post-1999 Update / Vantage) Codes Chassis Code Series: DB7 👋 Introduction Market Position Segment:...
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Aston Martin DB7 Vantage V12 1999 2000-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 Vantage
Engine:
V12
Generation
Generation Designation:
DB7 (Post-1999 Update / Vantage)
Codes
Chassis Code Series:
DB7
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT)
Competitive Analysis
Competitors:
Ferrari 456 GT, Bentley Continental GT (later models), Porsche 911 (Turbo/GT variants).
Key Features
Design Philosophy:
Classic Aston Martin styling, V12 engine performance, luxurious interior appointments, and refined grand touring capabilities.
Performance Focus:
Emphasis on smooth power delivery, high-speed stability, and comfortable long-distance cruising.
📋 Manual Details
Coverage Areas
Applicable Model Years:
1999, 2000, 2001, 2002, 2003
Page Count
Page Count:
619
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
File Quality:
High-resolution PDF, printable with clear, legible text and diagrams.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding Type:
Digital Download (PDF - No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
File Format
Compatibility:
Windows, Mac, and Linux OS compatible.
Requirements
Software Requirement:
Adobe Reader (or compatible PDF viewer).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, assembly, diagnostics, repair, and adjustment of the V12 engine, including cylinder heads, crankshaft, pistons, connecting rods, timing system, lubrication system, and cooling system.
Engine Electrical:
Engine control unit (ECU) diagnostics, ignition system, fuel injection system, sensors, actuators, and related wiring diagrams.
Transmission:
Service and repair procedures for the automatic transmission, including hydraulic control, torque converter, electronic controls, fluid service, and removal/installation.
Drivetrain:
Rear-wheel drive system components, including driveshaft, differential, axle shafts, and related bearings and seals.
Suspension:
Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, steering knuckles, and alignment procedures.
Steering:
Power steering system components, hydraulic pump, steering rack, tie rods, and steering column.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, brake lines, master cylinder, and parking brake system.
Electrical System:
Complete electrical system, including battery, alternator, starter, lighting system, ignition system, power windows, locks, mirrors, climate control, audio system, and wiring diagrams for all circuits.
Body And Chassis:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, climate control system, and structural components.
Climate Control:
Air conditioning system, heater core, blower motor, control panel, refrigerant system, and cabin filters.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, and fuel pressure regulator.
Procedures Included
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, lubrication, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including symptom-based troubleshooting and fault code interpretation.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems.
Adjustments:
Precise adjustment procedures for engine components, brakes, suspension, steering, and electrical systems.
Specifications:
Comprehensive list of technical specifications, including torque values, clearances, fluid capacities, electrical resistances, and wear limits.
Troubleshooting Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting guides to identify the root cause of problems.
Torque Specifications:
Extensive torque specifications for all critical fasteners, ensuring correct assembly and preventing damage.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic information, including testing procedures for sensors, actuators, and control modules, often referencing diagnostic tool usage.
Rebuild Procedures:
Comprehensive rebuild procedures for major mechanical components such as the engine and transmission, detailing every step from complete disassembly to final assembly.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and adjustment operations, often with part numbers.
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams are included for all circuits, essential for electrical troubleshooting and repair.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Code Family:
V12 DB7
Displacement:
5.9 Liters (5935 cc)
Bore X Stroke:
89.0 mm x 79.5 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
420 bhp (313 kW) @ 6000 rpm
Torque:
400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
ECU Type:
ECU-controlled, often referencing Lucas or Bosch systems for this era.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (ZF 5HP30)
Optional
Manual Transmission Availability:
Not officially offered on the Vantage V12, though some aftermarket conversions may exist.
Features
Gear Ratios:
Specific ratios detailed within the manual (e.g., 1st: 3.227, 2nd: 2.184, 3rd: 1.415, 4th: 1.000, 5th: 0.723, Reverse: 2.483)
Fluid Specification
Automatic Transmission Fluid:
Refer to manual for specific ZF fluid requirements (e.g., LT-3 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4,666 mm (183.7 in)
Width:
Approx. 1,772 mm (69.8 in)
Height:
Approx. 1,273 mm (50.1 in)
Weights
Curb Weight:
Approx. 1,850 kg (4,079 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR
🛡️ Safety Features
Ratings
Crash Test Data:
Specific official crash test ratings from major agencies (e.g., NHTSA, Euro NCAP) are not readily available for this limited production vehicle from the era. The manual will contain safety-related information and precautions.
Active Features
Anti Lock Brakes:
Standard ABS system.
Traction Control:
Often featured Traction Control (TC) or switchable TC.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Premium audio system, often from manufacturers like Linn or Alpine, integrated into the dashboard.
Navigation:
Optional navigation system may have been available, with integration details covered in the manual.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
Early Bluetooth or analog phone integration may have been an option; manual will clarify.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for exact schedule).
Major Service Interval:
Significant service intervals for timing belt (if applicable, though V12 is likely chain-driven), coolant, and other major component checks will be detailed in the manual.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific SAE viscosity grade and API/ACEA specifications (e.g., 5W-30 or 10W-40 synthetic).
Coolant Type:
Ethylene glycol based coolant, typically blue or green, meeting Aston Martin specifications.
Brake Fluid Type:
DOT 4 High Performance Brake Fluid.
Power Steering Fluid:
Refer to manual for specific power steering fluid type (likely hydraulic fluid meeting specific viscosity and additive requirements).
Gear Oil Specification:
For differential, refer to manual for specific gear oil viscosity and API classification.
Known Issues
Common Wear Items:
Suspension bushings, ignition coils, catalytic converters, and some electronic components can be prone to wear over time. The manual provides diagnostics for these.
V12 Engine Nuances:
Specific V12 engine maintenance points, such as valve clearances and cooling system integrity, are critical and detailed in the manual.
📚 Vehicle History
Brand Heritage
Aston Martin Legacy:
Continues the legacy of Aston Martin's luxury sports cars, known for elegance, performance, and association with James Bond films.
Model Evolution
Db7 Development:
The DB7 Vantage represented a significant evolution from the earlier six-cylinder DB7, introducing the powerful V12 engine, enhanced styling, and improved performance.
Vantage Distinction:
The 'Vantage' designation signifies the high-performance V12 variant, differentiating it from the original 6-cylinder models.
Production
Production Period:
DB7 Vantage production ran from approximately 1999 to 2003.
Manufacturing Location:
Gaydon, Warwickshire, England.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 1999-2003 DB7 Vantage are less publicized, the model was widely recognized for its blend of performance, luxury, and iconic styling by automotive journalists of its time.
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