Segment:
Compact/Small Family Car
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Hyundai Elantra, Chevrolet Cavalier
Design Philosophy:
Value-oriented, practical transportation with European styling influences (designed in Germany by Giugiaro).
Engine:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control
Transmission:
Manual and automatic transmission overhaul, operation, and troubleshooting
Brakes:
Brake system diagnosis, repair, ABS (if equipped)
Electrical:
Wiring diagrams, electrical component diagnosis, lighting, starting and charging system
Chassis And Body:
Suspension, steering, exhaust system, body panels, interior trim, climate control
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component disassembly, overhaul, reassembly, and replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Diagnosis:
Systematic diagnosis of mechanical, electrical, and performance problems
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds; includes detailed diagrams and specifications.
Special Tools:
The manual lists specific special tools required for certain repair procedures, essential for accurate and safe work.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems are included, crucial for electrical troubleshooting.
Printability:
High quality, printable pages
Binding:
Not applicable (Digital Download)
Paper Quality:
Not applicable (Digital Download)
Operating Systems:
All versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Type:
Inline-4 Cylinder, DOHC
Displacement:
1.6 Liters (1598 cc) and 1.8 Liters (1798 cc) were common globally. Specific engine for the 99-00 US market was typically the 1.6L.
Bore X Stroke:
For 1.6L: 79.0 mm x 81.5 mm (approximate)
Compression Ratio:
10.0:1 (typical for 1.6L)
Horsepower:
For 1.6L: Approximately 94 hp @ 5500 rpm (US spec)
Torque:
For 1.6L: Approximately 101 lb-ft @ 3000 rpm (US spec)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
ECU Type:
ECU controlled ignition and fuel injection; specific ECU part numbers would be detailed in the manual.
Transmission Type:
5-speed Manual
Transmission Type:
4-speed Automatic
Gear Ratios:
Specific ratios for manual and automatic transmissions would be provided in the manual.
Manual Transmission Fluid:
GL-4 SAE 75W-90 or similar, capacity typically around 2.0-2.5 liters (manual specific)
Automatic Transmission Fluid:
Dexron III or equivalent, capacity typically around 7-8 liters for a full drain and refill (automatic specific)
Length:
Approx. 4425 mm (174.2 in) for sedan; Approx. 4360 mm (171.7 in) for wagon
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1440 mm (56.7 in) for sedan; Approx. 1470 mm (57.9 in) for wagon
Wheelbase:
Approx. 2600 mm (102.4 in)
Curb Weight:
Approx. 1150-1250 kg (2535-2756 lbs), depending on body style and transmission
Gross Vehicle Weight Rating Gvwr:
Typically around 1650-1750 kg (3638-3858 lbs)
Trunk Volume:
Approx. 14.6 cubic feet for sedan
Cargo Volume Wagon:
Approx. 36.4 cubic feet with rear seats up; 62.0 cubic feet with rear seats down
NHTSA Front Crash Test:
Could vary by country, but generally received moderate ratings. Specific data for 1999-2000 models is scarce; manual would provide internal GM safety assessments.
ABS:
Optional on some trims
Traction Control:
Rarely equipped, likely not standard.
Airbags:
Driver and Passenger Frontal Airbags (standard on most trims)
Seat Belts:
Three-point front and rear seat belts; pretensioners for front seats (common)
Audio System:
Basic AM/FM stereo with CD player and/or cassette tape player. Speaker configuration varied by trim.
Dashboard Controls:
Manual climate control (A/C and heater), basic instrument cluster with tachometer, speedometer, fuel gauge, and temperature gauge.
Cruise Control:
Available on higher trim levels.
Aux Input:
Not typically equipped with factory aux or USB inputs.
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Timing Belt Replacement:
Critical item: Typically every 60,000 miles (96,000 km) or 5 years. Failure can cause severe engine damage.
Engine Oil Type:
API SG, SH, or SJ certified; SAE 5W-30 or 10W-30 recommended (check manual for exact viscosity based on ambient temperature)
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (3.7 - 4.2 US quarts) with filter
Coolant Type:
Ethylene glycol based coolant; 50/50 mix with distilled water. GM specification for that era, likely HOAT.
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts)
Brake Fluid Type:
DOT 3 or DOT 4
Engine:
Timing belt failure if not replaced on schedule, potential for head gasket leaks on higher mileage vehicles, idle control valve issues.
Suspension:
Worn control arm bushings, strut mount issues, ball joint wear leading to knocking noises.
Electrical:
Corroded grounds, failing window regulators, intermittent dashboard lights, issues with power door locks.
Body:
Rust can be an issue in certain climates, especially around wheel wells and rocker panels. Door seals can degrade.
