Subaru Forester 1999-2000 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 1999-2000 Product Name: Subaru Forester 1999-2000 Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Competitors: Honda...

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Tags: 1999 2000 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

1999-2000

Product Name:

Subaru Forester 1999-2000 Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra.

Key Features

All Wheel Drive:

Standard Symmetrical All-Wheel Drive system, a hallmark of Subaru.

Practicality:

Spacious interior, good cargo capacity, and elevated ride height for versatility.

Engine Layout:

Horizontally opposed ('boxer') engine layout, contributing to a lower center of gravity.

Competitive Analysis

AWD Advantage:

Subaru's standard AWD was a significant differentiator against front-wheel-drive competitors in this segment.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF, though not explicitly stated)

Page Count

Estimated Page Count:

~1000-1500 pages (typical for comprehensive service manuals of this era)

Manual Type

Coverage Scope:

Factory-level technical information for repair and maintenance.

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including diagnosis, repair, and overhaul of 2.5L EJ25 SOHC and DOHC engines.

Fuel System:

Detailed procedures for fuel injection system (EFI), fuel pump, injectors, pressure regulator, and emissions control.

Cooling System:

Radiator, cooling fan, water pump, thermostat, hoses, and coolant specifications.

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, and emissions components.

Transmission Manual:

Service and repair procedures for the 5-speed manual transmission (e.g., TY754). Clutch system, gearshift linkage, and internal components.

Transmission Automatic:

Service and repair procedures for the 4-speed automatic transmission (e.g., 4EAT). Torque converter, valve body, planetary gears, and electronic controls.

Drivetrain:

All-Wheel Drive (AWD) system, viscous coupling center differential, front and rear differentials, driveshafts, and axles.

Suspension Front:

MacPherson strut design, control arms, ball joints, sway bar, and wheel alignment specifications.

Suspension Rear:

Multi-link independent rear suspension, shock absorbers, springs, control arms, and bushings.

Brakes Front:

Ventilated disc brake system, calipers, pads, rotors, and ABS components.

Brakes Rear:

Solid disc brake system (or drum for some early models/markets), calipers, pads, rotors, and parking brake mechanism.

Steering:

Power steering system, steering rack, power steering pump, fluid, and column components.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuse box layout, and ignition system.

Lighting:

Headlights, taillights, interior lights, and bulb specifications.

Body And Frame:

Body panel removal and installation, door mechanisms, hinges, latches, and structural components.

Interior Trim:

Dashboard, upholstery, seat removal, door panels, and console components.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, and diagnosis.

Safety Systems:

Airbag system components and diagnosis, seat belts.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups, belt replacement, spark plug service.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, common fault codes, and diagnostic procedures.

Repair:

Step-by-step repair instructions for all major vehicle systems, including component removal, disassembly, inspection, repair, and reassembly.

Specifications:

Torque specifications, clearances, tolerances, fluid capacities, and component measurements.

Wiring Diagrams:

Comprehensive electrical system wiring diagrams for all circuits.

Technical Depth

Diagnostic Capability:

Advanced diagnostic procedures, including reading OBD-II codes, live data interpretation, and sensor testing.

Rebuild Procedures:

Complete engine and transmission rebuild procedures with detailed component specifications and assembly sequences.

Component Level Repair:

Detailed instructions for repairing individual components, such as fuel injectors, brake calipers, or CV joints.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF with text searchability, high-resolution diagrams.

Print Quality

Diagram Clarity:

High clarity for diagrams and illustrations, essential for accurate repairs.

Binding Type

Physical Binding:

N/A (for digital) or perfect binding/spiral bound for print versions.

Paper Type

Physical Paper:

N/A (for digital) or durable, high-quality paper for printed manuals.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Displacement:

2.5 Liters (2457 cc)

Configuration:

Horizontally Opposed (Boxer) 4-cylinder

Valvetrain:

DOHC (Dual Overhead Camshafts) - 16 valves for most models, some SOHC variations may exist.

Performance

Horsepower:

Approximately 165-170 hp (varies slightly by specific model year and trim)

Torque:

Approximately 155-160 lb-ft (varies slightly by specific model year and trim)

Fuel System

Induction:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Electronically Controlled Automatic Transmission (4EAT)

Features

AWD Integration:

Both transmissions are integrated with Subaru's Symmetrical All-Wheel Drive system.

📐 Dimensions

Exterior

Length:

Approx. 175.8 inches

Width:

Approx. 67.7 inches

Height:

Approx. 62.4 inches

Wheelbase:

Approx. 103.1 inches

Ground Clearance:

Approx. 7.5 inches

Weights

Curb Weight:

Approx. 3100-3300 lbs (depending on transmission and trim)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (for 1999 model year, may vary slightly)

IIHS Side Impact:

Acceptable (for 1999 model year, may vary slightly)

Active Features

Standard Anti-lock Braking System (ABS)

Symmetrical All-Wheel Drive system enhances traction and stability.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM/CD or Cassette player with optional premium sound system. Speaker replacement and basic troubleshooting covered.

Driver Assistance

Traction Control:

Not typically equipped with advanced traction control systems in this generation; relies heavily on AWD.

Connectivity

Auxiliary Input:

Not standard, retrofitting aftermarket units is common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe conditions) / 7,500 miles or 12 months (normal conditions) - consult manual for specifics.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (refer to specific plug type).

Timing Belt Replacement:

Every 105,000 miles or 105 months for EJ25 engines (critical maintenance item).

Fluid Specifications

Engine Oil Type:

SAE 5W-30, API SG or higher. Consult manual for exact specifications and API categories.

Coolant Type:

Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix).

Transmission Fluid Manual:

API GL-5, SAE 75W-90 gear oil (for manual transmission).

Transmission Fluid Automatic:

Subaru Genuine ATF HP or equivalent (for automatic transmission).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Head Gaskets:

While less prevalent on the EJ25 in the Forester compared to WRX/STI models, head gasket leaks can still occur, especially with age and mileage. The manual will detail inspection and replacement procedures.

Timing Belt:

Timing belt failure can cause catastrophic engine damage. Strict adherence to the replacement interval is crucial. Manual covers replacement and related component checks (tensioner, idlers).

Cv Joints:

Front CV joint boots are susceptible to tearing, leading to joint failure. Manual provides inspection and replacement details.

Oxygen Sensors:

Oxygen sensors can become fouled or fail over time, affecting fuel economy and emissions. Manual details testing and replacement.

📚 Vehicle History

Brand Heritage

Subaru Identity:

Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), is known for its horizontally opposed ('boxer') engines and Symmetrical All-Wheel Drive systems.

Model Evolution

First Generation:

The Forester debuted in 1997 (as a 1998 model in North America) as Subaru's first dedicated crossover SUV, blending car-like handling with SUV practicality and AWD capability.

Sf Generation:

The 1999-2000 models represent the latter part of the first generation (SF chassis code), receiving minor updates over its initial launch.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Car And Driver SUV Of The Year:

Subaru Forester was often praised for its practicality and standard AWD, though specific awards for these exact years might be less prominent than later generations.

Ratings

Consumer Reports Reliability:

Reliability ratings varied by year and specific issues, but generally considered average to good for the era. The manual provides the data to maintain it.