🏷️ Basic Information

Make:

Daewoo

Model:

Korando

Model Years Covered:

1999-2002

Generation:

Second Generation (C200 chassis, known as Korando Family)

👋 Introduction

Positioning:

A comprehensive, all-encompassing service repair manual for the Daewoo Korando (1999-2002), targeted at DIY enthusiasts and professional mechanics alike seeking in-depth repair and maintenance information.

Advantage:

Provides dealership-level technical information, covering all models and engines in detail, offering significant cost savings for owners performing their own repairs.

Convenience:

Instant download, no shipping costs or waiting for physical media, accessible on all computers (PC & Mac).

Usability:

Zoomable PDF format for clear viewing of detailed parts and diagrams, printable pages.

Diy Focus:

Empowers owners to perform repairs themselves, leading to significant cost savings on labor charges at dealerships or independent repair shops.

📋 Manual Details

Overall Coverage:

All models and all engines for the specified years, comprehensive A-Z repair coverage.

Estimated Pages:

Thousands of pages (indicated as a comprehensive manual).

Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine Mechanical:

Engine overhaul and rebuilding, timing belt replacement, engine performance tuning, firing orders, detailed specifications.

Brakes:

Complete brake system service and repair procedures.

Suspension Steering:

Front end procedures and specifications, suspension system service.

Drivetrain:

Transmission information, U-joint and CV-joint service procedures.

Electrical Electronics:

Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics.

Body Chassis:

Sunroof service procedures.

Climate Control:

Air conditioning service.

Fuel System:

Fuel tank service, fuel pump replacement, fuel filter replacement, fuel injection system diagnostics and repair.

Exhaust System:

Repair and replacement of exhaust manifolds, catalytic converters, mufflers, and pipes.

Steering System:

Power steering pump and rack/gearbox service, steering linkage repair, and wheel alignment specifications.

Body And Frame:

Body panel repair, door and window regulator service, chassis inspection and repair.

Interior Trim:

Procedures for removing and reinstalling interior trim panels, seats, and dashboard components.

Lighting System:

Headlights, taillights, interior lighting, and associated electrical components and diagnostics.

Instrument Cluster:

Diagnosis and repair of gauges, warning lights, and the instrument panel.

Maintenance:

Factory maintenance schedules and charts, serpentine belt routings with diagrams.

Diagnostics:

Trouble codes, troubleshooting and diagnostics, computer diagnostic codes.

Repair:

All repair procedures A-Z, engine rebuilding, timing belt replacement, brake repair, transmission service, U-joint/CV-joint service.

Troubleshooting Charts:

Detailed troubleshooting charts that correlate symptoms with potential causes and diagnostic steps.

Torque Specifications:

Complete torque specifications for virtually every fastener in the vehicle, essential for proper assembly and preventing damage.

Depth:

Comprehensive, covering detailed parts viewing, engine overhaul and rebuilding, complete torque specifications, and thousands of illustrations for detailed viewing.

Illustrations Diagrams:

Hundreds of illustrations, diagrams, and exploded views that visually guide the user through repair and maintenance procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text within the PDF, allowing for quick access to specific information.

Compatibility:

Works on all computers - PC & MAC. Likely also compatible with Linux due to PDF format.

Printable:

Yes, individual pages can be printed without issue.

Binding Type:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Details:

The manual covers all engines for the Korando during these years. This typically includes the 2.3L (G23M-E) and 2.9L (OM662LA) diesel engines, and potentially gasoline variants depending on market. Specific displacement, bore, stroke, compression ratio, and power/torque figures are detailed within the manual.

Performance Figures:

Horsepower and torque figures for all covered engine variants are provided, enabling precise performance analysis and tuning. (e.g., 2.9L Diesel typically produced around 95-100 HP).

Fuel Injection Type:

Details on fuel injection systems, including electronic fuel injection (EFI) for gasoline engines and direct injection (DI) or indirect injection (IDI) for diesel engines, are covered. Specific fuel pressure, injector flow rates, and diagnostic procedures are included.

Cooling System:

Comprehensive information on the cooling system, including radiator, water pump, thermostat, fan, and coolant specifications. Lubrication system details cover oil pump, oil filter, and oil pressure specifications.

Ignition Components:

Details on spark plugs (for gasoline), ignition coils, ignition timing specifications, and diagnostic procedures for ignition system faults are provided.

Common Engine Codes:

Manual covers engines such as the 2.3L DOHC gasoline (G23M-E) and the 2.9L OM662LA diesel, among others depending on market.

Displacement Range:

Covers engine displacements typical for the Korando of this era, ranging from approximately 2.3 to 3.2 liters.

🔧 Transmission

Transmission Type:

The manual covers both manual and automatic transmissions. For this era, common manual transmissions include 5-speed units. Specific gear ratios and clutch service procedures are detailed.

Automatic Transmission Type:

Automatic transmission options are also detailed, likely including 4-speed or 5-speed units. Fluid type, capacity, service intervals, and overhaul procedures are covered.

Transfer Case Service:

Given the Korando's SUV nature, the manual includes procedures for the transfer case and four-wheel-drive (4WD) system, including service and repair of associated components.

Transmission Fluid Type:

Specific Automatic Transmission Fluid (ATF) and manual transmission fluid specifications and capacities are listed, crucial for proper maintenance.

Common Transmission Codes:

Details for manual transmissions (e.g., 5-speed) and automatic transmissions (e.g., 4-speed automatic) are included.

📐 Dimensions

Length Width Height:

Detailed exterior dimensions (Length, Width, Height) for various body styles (e.g., Soft Top, Hard Top) are provided, crucial for bodywork and parts identification.

Wheelbase Front Rear Track:

Wheelbase specifications and front/rear track widths are included, important for suspension and alignment procedures.

Curb Gross Weight:

Curb weight and Gross Vehicle Weight Rating (GVWR) for different configurations are listed, essential for load capacity and towing considerations.

Tire Sizes:

Recommended tire sizes for all models and trims, including variations based on engine and drivetrain, are specified. Common sizes might include 235/75R15 or 255/60R17.

Bolt Pattern:

Wheel bolt pattern (e.g., 5x139.7mm) and offset specifications are included, vital for wheel and tire fitment.

🛡️ Safety Features

Crash Test Results:

While official specific crash test ratings for this model from organizations like NHTSA or IIHS might be limited due to its era and manufacturer, the manual details safety-related structural components and procedures, implicitly supporting safe repair practices.

Braking System Features:

Information on Anti-lock Braking Systems (ABS) if equipped, including hydraulic components, sensors, and control module diagnostics.

Airbag System:

Details on airbag systems (SRS), including component locations, sensor diagnostics, and procedures for safe handling and replacement of airbags and related modules.

Seatbelt Systems:

Information regarding seatbelt pre-tensioners and retraction mechanisms.

💡 Technology Features

Audio System Details:

While basic by modern standards, the manual may include wiring diagrams and troubleshooting for the factory audio system, including speaker configurations and head unit removal/installation.

ABS System Diagnostics:

Detailed diagnostic procedures for any equipped Anti-lock Braking System (ABS), including sensor testing and module troubleshooting.

Wiring Diagrams Importance:

The inclusion of comprehensive wiring diagrams is a key technological aspect, allowing for effective diagnosis and repair of all electrical systems, from basic lighting to ECU communication.

🔧 Maintenance

Oil Change Interval:

Factory recommended oil change intervals are provided, typically around 3,000-5,000 miles or 6 months for conventional oil, or potentially longer for synthetic oil, depending on engine and driving conditions.

Timing Belt Replacement Interval:

Crucial timing belt replacement intervals are specified for applicable engines (often around 60,000-100,000 miles), with detailed procedures for replacement to prevent catastrophic engine damage.

Coolant Flush Interval:

Recommended intervals for flushing and replacing engine coolant, generally every 2-3 years or a specified mileage.

Engine Oil Viscosity:

Specific engine oil viscosity grades (e.g., 5W-30, 10W-40) and API service classifications are detailed, crucial for engine longevity. The manual will specify the exact requirements for each engine variant.

Coolant Type:

Required coolant type (e.g., Ethylene Glycol based) and the correct mixture ratio with water are specified. The manual will likely list the factory fill specification.

Brake Fluid Type:

The correct specification for brake fluid (e.g., DOT 3 or DOT 4) is provided, essential for braking system performance and safety.

Power Steering Fluid Type:

Specification for power steering fluid, critical for the proper function of the steering system.

Gear Oil Specifications:

Specifications for differential and transfer case gear oil (e.g., GL-5).

Common Wear Items:

The manual implicitly addresses common wear and tear items by providing repair procedures. Common issues for SUVs of this era might include suspension component wear, exhaust system corrosion, and drivetrain component maintenance.

Diesel Engine Considerations:

For diesel variants, the manual will cover specific maintenance needs such as glow plug checks and fuel filter replacement, critical for reliable starting and performance.

📚 Vehicle History

Daewoo Overview:

Daewoo Motors was a South Korean automobile manufacturer. The Korando was a significant model in its lineup, particularly known for its rugged, body-on-frame SUV design.

Korando Development:

The Korando, particularly the second generation (C200), evolved from earlier models. It was designed as a capable off-road vehicle, often based on SsangYong technology (SsangYong acquired Daewoo's SUV division and later became part of Mahindra & Mahindra).

Manufacturing Locations:

The Daewoo Korando was primarily manufactured in South Korea.

Automotive Era:

This period (late 1990s to early 2000s) saw robust SUV sales, and the Korando competed in a segment that included vehicles like the Jeep Cherokee and Ford Explorer, albeit with a more utilitarian focus.

🏆 Awards & Recognition

Model Specific Awards:

Specific awards for the Daewoo Korando from 1999-2002 are not widely documented in mainstream automotive awards. However, its reputation as a capable, utilitarian off-roader in its segment is noted.