Isuzu Trooper 1999-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Trooper Model Years Covered: 1999, 2000, 2001, 2002 Codes Platform Code: UBS (Third Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport...

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Sku: 398579

Tags: 1999 2000 2001 2002 Car Cars Isuzu Misc Trooper

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Trooper

Model Years Covered:

1999, 2000, 2001, 2002

Codes

Platform Code:

UBS (Third Generation)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV (Sport Utility Vehicle)

Vehicle Purpose:

Capable off-road vehicle with comfortable on-road manners, suitable for families and adventurers

Competitive Analysis

Key Competitors:

Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer

Key Features

Body Styles:

4-door SUV

Drivetrain Options:

Part-time 4WD, optional Full-Time 4WD (based on specific trims and market)

Off Road Capability:

Renowned for robust chassis, strong 4WD systems, and good ground clearance

📋 Manual Details

Coverage Areas

Manual Type:

Complete Official Factory Service Repair Manual

Language:

English

Format:

Downloadable

Page Count

Page Count:

Hundreds (Specific count not provided in product info, but implies comprehensive)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, diagnosis, timing, cooling, lubrication, fuel delivery

Engine Electrical:

Ignition system, starting and charging system, ECU and sensors, wiring diagrams

Transmission Manual:

Manual transmission (if applicable to specific trims), clutch, gearbox overhaul

Transmission Automatic:

Automatic transmission diagnosis, repair, fluid and filter service, torque converter

Drivetrain 4Wd:

Transfer case operation and repair, front and rear differentials, driveshafts, CV joints

Brakes:

Hydraulic system, ABS diagnosis and repair, brake pads, rotors, calipers, lines

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system, steering rack/gearbox, tie rods, steering column

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure testing, emissions control

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, emissions components

Cooling System:

Radiator, fan, thermostat, water pump, coolant specifications and capacity

HVAC:

Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant, components

Electrical Body:

Lighting, interior electronics, power windows, locks, mirrors, wiper system

Bodywork Chassis:

Body panel removal and installation, structural components, chassis maintenance, rust prevention

Diagnostics Troubleshooting:

Diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections

Component Replacement:

Detailed steps for replacing major components (e.g., starter, alternator, water pump, brake calipers)

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly procedures

Transmission Overhaul:

Step-by-step guides for complete transmission rebuilds

Electrical Diagnostics:

Wiring diagrams, pin-out charts, testing procedures for sensors and actuators

Suspension Alignment:

Alignment specifications and procedures

Brake Service:

Brake bleeding, caliper replacement, rotor turning/replacement

HVAC Service:

Refrigerant handling, leak detection, component replacement

Technical Depth

Depth Level:

Comprehensive factory-level repair and diagnostic information

Diagnostic Tools:

Covers procedures requiring specialized diagnostic tools and equipment

Torque Specifications:

Detailed torque specifications for all critical fasteners

Clearances Tolerances:

Precise clearances and tolerances for engine and driveline components

📊 Manual Specifications

File Format

File Type:

Digital Download (Implied PDF or similar easily printable format)

Print Quality

Printability:

Designed for full printing of all hundreds of pages

Binding Type

Binding Method:

Not applicable for download, but implies professional format suitable for binding

Paper Type

Paper Suitability:

Suitable for printing on standard paper, potentially requiring heavy-duty paper for frequent shop use

⚙️ Engine Specifications

Primary Engine

Engine Code Gas:

3.5L V6 (6VD1-W)

Engine Displacement Gas:

3.5 Liters (3494 cc)

Engine Configuration Gas:

SOHC V6

Horsepower Gas:

Approx. 215-230 hp (depending on specific tune and market)

Torque Gas:

Approx. 230-240 lb-ft (depending on specific tune and market)

Secondary Engine

Engine Code Diesel:

3.0L 4-Cylinder Turbo Diesel (4JX1-TC)

Engine Displacement Diesel:

3.0 Liters (2999 cc)

Engine Configuration Diesel:

DOHC 4-Cylinder, Turbocharged, Intercooled

Horsepower Diesel:

Approx. 130-150 hp (depending on specific tune and market)

Torque Diesel:

Approx. 240-260 lb-ft (depending on specific tune and market)

Fuel System

Fuel Injection Gas:

Multi-point Fuel Injection (MPI)

Fuel Type Gas:

Unleaded Gasoline

Fuel Injection Diesel:

Direct Injection, Common Rail (CRDI)

Fuel Type Diesel:

Diesel

🔧 Transmission

Standard

Transmission Type Gas:

4-speed Automatic (4L30-E)

Optional

Transmission Type Diesel:

5-speed Manual or 4-speed Automatic (depending on market)

Features

Transfer Case:

Electronic or Manual Shift Transfer Case (e.g., NP8 / NGCS)

Transmission Fluid Auto:

Dexron-III (or equivalent)

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil (specific viscosity to be confirmed by manual)

📐 Dimensions

Exterior

Length:

Approx. 187.0 - 191.0 inches (4750 - 4851 mm)

Width:

Approx. 74.5 inches (1892 mm)

Height:

Approx. 70.5 - 72.0 inches (1791 - 1829 mm)

Wheelbase:

Approx. 111.2 inches (2824 mm)

Weights

Curb Weight:

Approx. 4,300 - 4,800 lbs (1950 - 2177 kg), varies by configuration

Gross Vehicle Weight Rating Gvw:

Approx. 5,800 - 6,200 lbs (2630 - 2812 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Four-star rating (for models equipped with specific safety features)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on some models

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seat belts for all occupants

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD Player, optional premium sound systems available

Navigation:

Optional factory-installed GPS navigation system on higher trims

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Rarely offered, not a common feature for this generation

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 - 5,000 miles or 6 months (refer to manual for specific engine/oil type)

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on conditions

Spark Plug Replacement Gas:

Approx. 60,000 - 100,000 miles (depending on plug type)

Timing Belt Replacement Gas:

N/A (6VD1-W uses a timing chain)

Timing Belt Replacement Diesel:

N/A (4JX1-TC uses a timing chain)

Fluid Specifications

Engine Oil Gas:

SAE 5W-30 or 10W-30 (API SJ or higher, ILSAC GF-2 or higher)

Engine Oil Diesel:

API CI-4 or CH-4, SAE 15W-40 or 5W-40 (synthetic recommended for colder climates)

Coolant:

Isuzu Super Long Life Coolant (Blue) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix)

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid

Known Issues

Head Gasket Failure Gas:

Some earlier models of the 6VD1 V6 engine experienced head gasket issues. The 1999-2002 models may have had improvements, but it's a known area for inspection.

Diesel Injector Problems:

The 4JX1-TC diesel engine's high-pressure fuel injectors can be sensitive to fuel quality and can be costly to replace if they fail.

Transmission Shifting Issues:

Occasional reports of hesitant shifting or solenoid issues in the 4L30-E automatic transmission.

Rust Underbody:

As with many body-on-frame SUVs of this era, rust on the frame and underbody components can be a concern, especially in areas with road salt.

📚 Vehicle History

Brand Heritage

Isuzu Legacy:

Isuzu has a long history of producing robust and reliable vehicles, particularly known for their trucks and SUVs.

Model Evolution

Third Generation Launch:

Introduced globally in 1997/1998, with North American launch for model year 1998. The 1999-2002 models represent a significant update to the third generation.

Production

Production Location:

Fujisawa, Japan (Primary)

Production End North America:

2002 (discontinued in the North American market due to GM's restructuring)

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized for its off-road prowess and durability by automotive publications and enthusiasts.

Ratings

Consumer Satisfaction Index:

Varied depending on the specific year and reporting agency, but generally considered a reliable vehicle in its class.

Certifications

Emissions Compliance:

Compliant with U.S. EPA and CARB emissions standards for the respective model years.