Segment:
Family car, mid-size sedan/estate
Competitors:
Ford Mondeo, Opel Vectra, Volkswagen Passat, Renault Laguna, Toyota Avensis
Design:
Elegant styling by Sir Norman Foster and Gérard Welter
Ride Comfort:
Renowned for its comfortable and sophisticated ride quality, often compared to premium marques
Handling:
Well-balanced handling and good roadholding, especially for its class
Interior Space:
Spacious and well-appointed interior, particularly in the estate (SW) version
General Coverage:
Comprehensive mechanical and electrical repair, maintenance, and troubleshooting
Specific Coverage Areas:
Engine, transmission, chassis, suspension, steering, brakes, electrical systems, bodywork, HVAC, interior components
Estimated Pages:
Hundreds (specific count not provided, but implies extensive detail)
Type:
Service and Repair Manual
Engine:
Detailed diagnosis, repair, and overhaul procedures for petrol and diesel engines
Fuel System:
Fuel injection systems (MPI, Common Rail for Diesel), fuel pumps, injectors, lines, and diagnostics
Ignition System:
Ignition coils, spark plugs, sensors, and timing
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications, and troubleshooting
Exhaust System:
Catalytic converter, exhaust manifold, mufflers, and emissions control systems
Transmission:
Manual and automatic transmission repair, clutch replacement, fluid types, and service procedures
Drivetrain:
Front-wheel drive components, driveshafts, CV joints, and differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures
Steering:
Power steering system, steering rack, tie rods, and alignment
Brakes:
Hydraulic system, brake pads, rotors, calipers, ABS system, and brake fluid specifications
Electrical System:
Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams, and ECU diagnostics
Bodywork:
Panel removal and installation, door mechanisms, glass replacement, and trim components
HVAC:
Air conditioning system, heater, climate control, and refrigerant handling
Interior:
Seat removal, dashboard disassembly, and interior trim repair
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures for common and complex faults, error code interpretation
Repair:
Step-by-step instructions for component replacement and repair
Rebuild:
Engine and transmission overhaul procedures
Installation:
Installation guides for various components and accessories
Depth:
Highly detailed, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and step-by-step troubleshooting flowcharts
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Torque Specifications:
Detailed torque values for all fasteners and critical components
Special Tools:
Lists and descriptions of specialized tools required for specific repairs
Petrol Engines Covered:
Likely includes 1.8L (XU7), 2.0L (XU10), and potentially 2.2L (ES9 V6) variants
Diesel Engines Covered:
Likely includes 1.9L TD (XUD9TE) and 2.0L HDi (DW10) variants
Typical Petrol Hp Range:
90 PS to 135 PS (for 4-cylinder engines); 190 PS (for V6)
Typical Diesel Hp Range:
90 PS to 110 PS
Petrol Injection:
Multi-point fuel injection (MPI)
Diesel Injection:
Turbocharged Direct Injection (TD) and High-Pressure Common Rail (HDi)
Common Petrol Codes:
LFZ (1.8i), RFS (2.0i), ES9J4 (3.0 V6)
Common Diesel Codes:
DHY (1.9 TD), DW10TD (2.0 HDi 90), DW10ATED (2.0 HDi 110)
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year (refer to manual for specific engine/oil type)
Timing Belt Replacement:
Crucial for petrol engines (XU and ES series) - typically every 70,000-90,000 miles or 5 years. Diesel engines (XUD/DW10) also require belt replacement.
Engine Oil Petrol:
e.g., Total Quartz 7000 10W-40 or 5W-40, API SL/CF, ACEA A3/B3 (check manual for exact grade and capacity)
Engine Oil Diesel:
e.g., Total Quartz 5000 15W-40 or Total Quartz DIESEL 7000 10W-40, API CF/CG-4, ACEA B3/B4 (check manual for exact grade and capacity)
Coolant:
Peugeot Coolant (antifreeze/anti-corrosion) - typically a long-life organic acid technology (OAT) coolant
Power Steering Fluid:
PSA fluid or equivalent (typically Dexron III ATF for older systems)
Common Electrical Faults:
Wiring loom issues (especially around engine bay), BSI (Body Control Unit) problems, ABS sensor failures
Common Engine Issues:
HDi diesel particulate filter clogging (if fitted), injector issues on HDi, distributorless ignition coil failure on petrol engines
Common Suspension Issues:
Wear in suspension bushings (especially rear axle beam bushes on some models), front wishbone bushes
Common Transmission Issues:
Clutch wear, potential issues with the AL4 automatic gearbox (e.g., solenoid pack failure)
Common Cooling Issues:
Thermostat failure, water pump leaks
Peugeot Legacy:
Long history of producing reliable and comfortable family cars, with a reputation for good chassis dynamics
405 Successor:
Replaced the successful Peugeot 405
Facelift:
Received a significant facelift in 2000, introducing updated styling, engines, and interior refinements. This manual likely covers pre- and post-facelift models.
Manufacturing Locations:
Primarily France (Sochaux), also assembled in other locations globally
