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1999-2002 Subaru Forester Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 1999-2002 Codes Chassis Code: SF Series 👋 Introduction Market Position Positioning: The definitive guide for Subaru Forester owners and technicians seeking...
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Sku: 245140
1999-2002 Subaru Forester Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
1999-2002
Codes
Chassis Code:
SF Series
👋 Introduction
Market Position
Positioning:
The definitive guide for Subaru Forester owners and technicians seeking factory-accurate repair and maintenance information for the 1999-2002 model years. Essential for accurate diagnostics and efficient repairs, preventing costly mistakes compared to generic guides.
Competitive Analysis
Comparison To Alternatives:
Outperforms generic repair manuals and online forums with OEM specifications, procedures, and wiring diagrams. Offers a significant cost and time saving advantage over dealership service.
Key Features
Features:
OEM authenticity, comprehensive system coverage, detailed diagnostic trees, specific torque values, wiring schematics, component locations, and maintenance schedules.
📋 Manual Details
Coverage Areas
Primary Coverage:
1999-2002 Subaru Forester
Secondary Coverage:
Specific focus on 2001 Automatic Transmission
Page Count
Estimated Page Count:
Varies by OEM publication, typically 2000+ pages for a complete factory service manual set.
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Manual Transmission, Automatic Transmission, Differentials, AWD System, Fuel System, Exhaust System, Emission Control
Chassis:
Suspension, Steering, Brakes, Wheels, Axles, Pedal System, Control Cables
Body And Interior:
Body Structure, Doors, Windows, Seats, Seat Belts, Interior Trim, Instrument Panel, Supplemental Restraint System (SRS)
Electrical:
Engine Electrical System, Body Electrical System, Wiring Diagrams, On-Board Diagnostics II (OBD-II)
HVAC:
Heater and Ventilator, Air Conditioning System
Fuel System Components:
Fuel pump, injectors, fuel filter, fuel pressure regulator, EVAP system.
Exhaust System Components:
Exhaust manifolds, catalytic converter, mufflers, O2 sensors.
Body And Exterior Components:
Bumpers, fenders, hood, doors, trunk lid, glass, mirrors, lighting.
Procedures Included
Maintenance:
Periodic Maintenance Services, Pre-Delivery Inspection, Fluid Level Checks, Filter Replacements
Diagnostics:
Troubleshooting procedures, On-Board Diagnostics II (OBD-II) codes and interpretation, Component testing
Repair:
Component removal and installation, Overhaul procedures for engine and transmission, Body panel repair, Electrical component repair
Special Procedures:
Use of special tools, Specific alignment procedures, SRS system service precautions
Diagnostics OBD Ii:
Detailed instructions for retrieving and interpreting OBD-II diagnostic trouble codes (DTCs), including freeze frame data and live sensor readings.
Technical Depth
Depth:
Comprehensive OEM-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, specifications, and step-by-step instructions for all major repair and maintenance tasks.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully indexed and searchable text
Print Quality
Printability:
Printable, allowing users to extract specific pages for workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
EJ25 SOHC or DOHC (Naturally Aspirated)
Performance
Horsepower Range:
Approximately 165-170 hp (varies by specific engine variant and market)
Torque Range:
Approximately 162-166 lb-ft (varies by specific engine variant and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
Subaru Super Coolant (or equivalent silicate-free, long-life coolant)
Lubrication System
Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change
Recommended Oil Viscosity:
SAE 5W-30 or 10W-30 (depending on ambient temperature)
Emission Control
System Type:
California Emission Standards (often applied nationwide), EGR, Secondary Air Injection (on some models)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission (Part-Time 4WD or Full-Time AWD depending on model/market)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (Full-Time AWD with viscous coupling center differential)
Features
AWD System Description:
Subaru's Symmetrical All-Wheel Drive System
Fluid Specifications
Manual Transmission Fluid:
GL-5 Gear Oil (e.g., Subaru Extra-S, or equivalent 75W-90)
Automatic Transmission Fluid:
Subaru ATF-HP or DEXRON III (check specific vehicle plate/owner's manual)
Differential Fluid
Front And Rear Differential Fluid:
GL-5 Gear Oil (e.g., 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 175.8 inches (4465 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 63.0 inches (1600 mm)
Wheelbase:
Approx. 103.2 inches (2620 mm)
Weights
Curb Weight:
Approx. 3100-3300 lbs (1400-1500 kg), varies by trim and drivetrain
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not Available or Not Rated for this specific year/model.
IIHS Front Crash Test:
Good (for 1997-2001 models tested as a group).
Passive Features
Airbags:
Driver and Passenger Airbags standard
Seatbelts:
3-point seatbelts with pretensioners, LATCH child seat anchors
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on some trims
Traction Control:
Traction Control System (TCS) available on some models, particularly with automatic transmission.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system. Basic analog controls.
Driver Assistance
Cruise Control:
Standard on many trims, electronically controlled.
Connectivity
Connectivity Features:
Limited by era; primarily focused on manual control of audio and HVAC systems. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil used (refer to manual for specific recommendations).
Engine Air Filter:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plugs:
Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs.
Timing Belt:
Crucial service at 105,000 miles (168,000 km) or 7 years. Includes idler pulleys and tensioner.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or Subaru Power Steering Fluid (refer to manual)
Known Issues
Head Gaskets:
A known common issue for EJ series engines, particularly with coolant leaks and internal oil/coolant contamination. The manual will detail inspection and repair procedures.
Rear Main Seal:
Can develop leaks over time, requiring transmission removal for replacement.
Wheel Bearings:
Can wear out, especially in AWD vehicles subjected to harsh conditions. Manual covers replacement procedures.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Known for its symmetrical All-Wheel Drive system, boxer engines, and focus on safety and capability. Subaru has a strong heritage in rallying and outdoor lifestyles.
Model Evolution
Forester Generation:
First Generation (SF Series: 1997-2002). Introduced as a compact crossover SUV blending wagon-like driving dynamics with SUV utility.
Production
Manufacturing Location:
Gunma Manufacturing Plant, Japan
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its blend of car-like handling, SUV utility, and standard AWD. Often cited for its practicality and durability.
Ratings
Consumer Reports Reliability:
Varied over the model years, with specific attention needed for head gasket longevity. The manual provides the means to maintain and diagnose these.
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