BMW K1200LT Service Repair Manual 1999-2003

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Year Start: 1999 Model Year End: 2003 Codes Engine Code Prefix: 1100 Chassis Code Variant: LT 👋 Introduction Market Position Segment:...

20 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 323657

Tags: 1999 2000 2001 2002 2003 BMW Cars K1200LT Misc Motorcycle

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Model Year Start:

Model Year End:

Codes

Engine Code Prefix:

Chassis Code Variant:

👋 Introduction

Market Position

Segment:

Luxury Touring Motorcycle

Target Audience:

Long-distance touring riders, requiring comfort and amenities.

Competitive Analysis

Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Venture.

Key Differentiators:

BMW's distinctive engineering, boxer-twin engine (though K1200LT used inline-four), Telelever front suspension, and rider-focused technology.

Key Features

Vehicle Type:

Full-size luxury touring motorcycle

Typical Use:

Long-distance touring, comfortable two-up riding.

📋 Manual Details

Coverage Areas

All Repairs Covered:

Models Covered:

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but implied to be comprehensive workshop level)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of engine components (e.g., cylinders, pistons, crankshaft, camshafts, valves).

Fuel System:

Injection system (EFI), fuel pump, injectors, fuel lines, pressure regulator, fuel tank servicing.

Ignition System:

Spark plugs, ignition coils, timing, ECU control.

Cooling System:

Radiator, coolant circulation, thermostat, fans, water pump, fluid specifications.

Exhaust System:

Catalytic converter, mufflers, exhaust pipes, mounting hardware.

Transmission Manual:

Gearbox internals, clutch operation, shift mechanism, maintenance, and repair.

Drivetrain:

Final drive, driveshaft, universal joints, bearings, seals.

Suspension Front:

Telelever front suspension system, fork seals, damping adjustment, springs, bearings.

Suspension Rear:

Paralever rear suspension system, shock absorber, linkage, bearings, seals.

Brakes Front:

ABS system, brake calipers, discs, master cylinder, fluid flush and bleed procedures, pad replacement.

Brakes Rear:

ABS system, brake caliper, disc, master cylinder, fluid flush and bleed procedures, pad replacement.

Wheels Tires:

Tire pressure, wear inspection, wheel bearings, mounting, and balancing.

Steering:

Handlebars, steering head bearings, steering column, lubrication, and adjustment.

Electrical System Charging:

Alternator, regulator/rectifier, battery maintenance, charging system testing.

Electrical System Starting:

Starter motor, starter solenoid, battery testing.

Lighting System:

Headlight, taillight, turn signals, brake lights, dashboard illumination, bulb replacement.

Instrumentation Controls:

Speedometer, tachometer, fuel gauge, warning lights, switches, levers.

Bodywork Fairings:

Removal, installation, and repair of fairings, body panels, luggage systems (e.g., top case, saddlebags).

Comfort Features:

Windshield adjustment mechanism, heated grips/seats (if applicable), seat removal/installation.

Diagnostic Troubleshooting:

Fault code interpretation, systematic troubleshooting guides for common problems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug inspection/replacement, chain/driveshaft lubrication, brake fluid changes, tire pressure checks.

Troubleshooting Guides:

Step-by-step diagnostics for common and complex issues across all systems.

Engine Rebuild:

Complete engine disassembly, component inspection, measuring clearances, reassembly, and torque specifications.

Transmission Overhaul:

Gearbox disassembly, inspection of gears, bearings, shift forks, and reassembly.

Suspension Service:

Fork seal replacement, shock absorber servicing, linkage lubrication.

Brake System Service:

Brake pad replacement, caliper servicing, master cylinder replacement, bleeding procedures (including ABS-specific procedures).

Electrical Diagnostics:

Wiring diagrams, component testing procedures, troubleshooting electrical faults.

Fuel Injection Diagnosis:

Testing sensors, actuators, fuel pressure, and ECU functions.

Bodywork Repair:

Removal and installation of body panels, fairings, and associated hardware.

Technical Depth

Depth:

Comprehensive (suitable for professional mechanics and advanced DIY enthusiasts)

Diagnostic Capability:

Advanced diagnostics including electrical system tracing and component testing.

Rebuild Procedures:

Detailed instructions for complete engine and transmission rebuilds.

Specifications Provided:

Torque values, clearances, fluid types and capacities, electrical resistance values.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF, allowing for quick information retrieval.

Print Quality

Quality:

High resolution, ensuring readability of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Configuration:

Inline-four cylinder, four-stroke

Displacement:

1171 cc (1.17 Liters)

Bore X Stroke:

77.6 mm x 64 mm (approximate, consult manual for exact)

Compression Ratio:

10.0:1 (typical for this era)

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower Peak:

Approx. 100-110 hp @ 6750 rpm (exact figures vary by year and spec)

Torque Peak:

Approx. 115-120 Nm @ 5250 rpm (exact figures vary by year and spec)

Fuel System

Type:

Electronic Fuel Injection (EFI) - Bosch Motronic

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2 (95 RON)

Fuel Tank Capacity:

21 Liters (approximate)

🔧 Transmission

Standard

Type:

5-speed manual transmission

Optional

Type:

None offered for this model

Features

Clutch:

Hydraulically operated, multi-plate wet clutch

Final Drive:

Shaft drive with integrated final drive unit and Paralever swingarm

📐 Dimensions

Exterior

Length:

Approx. 2385 mm (93.9 in)

Width:

Approx. 980 mm (38.6 in) at handlebars

Height:

Approx. 1430 mm (56.3 in) at windshield (adjustable)

Wheelbase:

Approx. 1570 mm (61.8 in)

Weights

Dry Weight:

Approx. 295 kg (650 lbs)

Wet Weight:

Approx. 325 kg (716.5 lbs) (fully fueled)

Max Gross Vehicle Weight:

Approx. 500 kg (1102 lbs)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A for motorcycles in traditional automotive crash test format; focus on rider protection features.

Active Features

BMW Integral ABS (optional on early models, standard on later models within the range)

Traction Control:

ASC (Automatic Stability Control) - may be available as an option on later models.

Lighting:

Halogen headlight, LED taillight (depending on year), auxiliary lighting options.

Passive Features

Chassis Construction:

Sturdy frame designed for stability and long-distance comfort.

Braking System Redundancy:

Dual disc front, single disc rear with hydraulic actuation.

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM radio and cassette player (later models may have CD changer option).

Speaker System:

Fairing-mounted speakers.

Cruise Control:

Standard feature on most K1200LT models, offering rider comfort on long journeys.

Driver Assistance

ABS Integration:

Integral ABS, where the brake lever activates both front and rear brakes, and the pedal primarily activates the rear (with some front bias depending on system design).

Connectivity

Vehicle Diagnostics:

On-board diagnostics via CAN bus for service technicians.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Filter Replacement Oil:

With every oil change.

Spark Plug Inspection:

Every 20,000 km (12,000 miles).

Brake Fluid Flush:

Every 2 years.

Coolant Change:

Every 2-3 years or as specified by coolant type.

Drive Shaft Lubrication:

Every 20,000 km (12,000 miles) or as specified for splines.

Fluid Specifications

Engine Oil:

SAE 5W-40 or 10W-40 synthetic motorcycle oil meeting BMW specification (e.g., BMW Longlife-01 or API SG/JASO MA).

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US quarts) with filter change.

Transmission Oil:

SAE 75W-90 synthetic gear oil (API GL-5).

Transmission Oil Capacity:

Approx. 1.2 Liters (1.27 US quarts).

Final Drive Oil:

SAE 80W-90 synthetic gear oil (API GL-5).

Final Drive Oil Capacity:

Approx. 0.25 Liters (0.26 US quarts).

Brake Fluid:

DOT 4 synthetic brake fluid.

Coolant:

Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Known Issues

Common Problem 1:

Sticking brake calipers due to infrequent fluid changes and corrosion, particularly on the rear.

Common Problem 2:

Wear in the Paralever pivot bearings and splines on the final drive.

Common Problem 3:

Electrical gremlins, often related to corrosion in connectors or faulty relays, especially in weather-exposed areas.

Common Problem 4:

Telelever fork seal leaks and wear on the front suspension components.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Heritage Focus:

Known for precision engineering, innovation, and premium quality in motorcycles and automobiles.

Model Evolution

Predecessor:

K1100LT

Successor:

K1200LT (later iteration with engine updates) / K1600 series

Key Changes Within Range:

Updates to ABS, engine management, and minor cosmetic/comfort features across the 1999-2003 period.

Production

Manufacturing Location:

Berlin, Germany (BMW Motorrad plant)

Production Period:

Introduced in 1997, covered by this manual up to 2003. Production continued with updates beyond 2003.

🏆 Awards & Recognition

Recognitions

Award Type:

Generally recognized for comfort and touring capability in its class.

Ratings

Owner Satisfaction:

High owner satisfaction for long-distance touring comfort and features.

Certifications

Emissions Standards:

Compliant with prevailing emissions standards for the respective model years.