Segment:
Subcompact hatchback
Target Audience:
Budget-conscious urban commuters, first-time car buyers, and those seeking an economical and practical small car.
Key Competitors:
Ford Fiesta, Volkswagen Polo, Opel Corsa, Renault Clio, Peugeot 206, Citroën Saxo.
Design:
Distinctive and modern styling for its era, known for its practicality and spacious interior relative to its exterior dimensions.
Handling:
Generally praised for agile handling and a comfortable ride, making it well-suited for city driving.
Coverage Areas:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix
Manual Completeness:
Comprehensive coverage for all major mechanical and electrical systems of the Fiat Punto MK2 (1999-2003).
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Systems:
Detailed coverage of engine diagnostics, repair, overhaul, timing belt replacement, cooling system, lubrication system, ignition system, and emission control systems for various petrol and diesel engines.
Transmission Systems:
Manual gearbox repair, clutch replacement, driveshaft maintenance, and troubleshooting for both manual and potential automated manual transmissions.
Electrical Systems:
Comprehensive wiring diagrams, component testing, diagnosis of lighting, ignition, starting, charging, instrument cluster, and body electricals (power windows, central locking, etc.).
Chassis Systems:
Suspension system repair (front and rear), steering system diagnostics and repair, brake system service and overhaul, ABS system troubleshooting.
Fuel System:
Fuel injection system diagnosis, fuel pump testing, injector servicing, fuel tank and lines, and emission control related to fuel delivery.
Body And Interior:
Body panel repair and replacement, door mechanisms, interior trim removal and installation, seat adjustments, and basic bodywork procedures.
Brake System Details:
Front and rear brake component service, including disc and pad replacement, caliper overhaul, brake line replacement, brake fluid bleeding, and ABS sensor diagnostics.
Cooling And Heating:
Radiator, water pump, thermostat, cooling fan operation, and cabin heater core service and repair procedures.
Exhaust System:
Catalytic converter replacement, muffler and pipe service, and exhaust manifold repair.
Steering And Suspension:
Front and rear suspension component replacement (shock absorbers, springs, control arms, anti-roll bars), wheel alignment specifications, power steering system service (if equipped).
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, and general inspection procedures.
Repair Procedures:
Step-by-step detailed repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, and suspension component replacement.
Troubleshooting:
Systematic diagnostic flowcharts and common problem symptom analysis for engine performance, electrical faults, and drivability issues.
Technical Specifications:
Detailed specifications for all components, including torque values, clearances, fluid types and capacities, electrical resistance, and diagnostic parameters.
Diagnostic Procedures:
Includes procedures for diagnosing engine, transmission, brake, and electrical faults, often referencing diagnostic trouble codes (DTCs) where applicable for OBD-II equipped models.
Depth Of Coverage:
Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Engine Rebuild Depth:
Detailed instructions for engine disassembly, inspection, overhaul, and reassembly, including piston ring replacement, bearing replacement, cylinder head servicing, and valve guide replacement.
Manual Type:
Factory Service Manual / Repair Manual
Engine Options:
1.2 L FIRE (8-valve & 16-valve), 1.4 L FIRE (8-valve & 16-valve), 1.8 L 16V (GT/GTI models), 1.9 L naturally aspirated Diesel, 1.9 L JTD turbodiesel.
Power Range:
60 PS (44 kW; 59 hp) to 130 PS (96 kW; 128 hp) depending on engine variant.
Torque Range:
Approximately 100 Nm to 200 Nm depending on engine variant.
Injection Type:
Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for JTD diesel engines.
Fuel Type:
Unleaded Petrol (95 RON recommended), Diesel
Common Engine Codes:
Examples: 188A4.000 (1.2 8v), 176B9.000 (1.2 16v), 182B2.000 (1.4 16v), 176C7.000 (1.8 16v GT), 176D3.000 (1.9 D), 188A3.000 (1.9 JTD).
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first, depending on engine type and oil specification. Refer to manual for specific intervals.
Timing Belt Replacement:
Crucial interval for FIRE and other engines, typically around 60,000 to 120,000 km or 5-6 years. Failure can cause severe engine damage. Manual specifies precise interval and procedure.
Engine Oil Type:
Typically SAE 5W-30 or 5W-40 synthetic or semi-synthetic, meeting Fiat specifications (e.g., Fiat 9.55535-S1, Fiat 9.55535-G1, Fiat 9.55535-H2 for petrol, Fiat 9.55535-N2 or -S2 for diesel). Consult manual for exact spec.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) formulation, typically blue or pink. Fiat specification often is Paraflu UP or similar.
Brake Fluid Type:
DOT 4 or DOT 3, depending on vehicle specification. High-temperature boiling point is essential.
Transmission Oil Type:
Manual gearbox typically uses SAE 75W-80 or 75W-90 GL-4 or GL-5 gear oil. Check manual for specific Fiat specification.
Power Steering Fluid:
Specific hydraulic fluid meeting Fiat's requirements. Typically a Dexron III equivalent or a specialized Fiat fluid.
Common Problems:
Timing belt failure (if not replaced on schedule), suspension wear (ball joints, bushes), electrical gremlins (especially body control module, window regulators), occasional clutch wear, exhaust system rust.
Diesel Specific Issues:
JTD engines can suffer from turbocharger issues, EGR valve clogging, and injector problems if not maintained or if low-quality fuel is used.
Manufacturer History:
Fiat, an Italian automotive manufacturer founded in 1899, has a long history of producing small, economical, and innovative city cars and hatchbacks.
Mk2 Introduction:
The Fiat Punto MK2 was launched in late 1999 as a successor to the highly successful original Punto (Tipo Uno). It introduced a significantly redesigned exterior and interior.
Mk2 Facelift:
A significant facelift occurred in 2003 (often referred to as the Punto Grande or Punto 2003), which revised styling, interior, and powertrain options, marking the end of the MK2 generation before the Grande Punto arrived.
Production Locations:
Primarily manufactured in Fiat's plants in Italy.
