Isuzu Axiom 1999-2004 Workshop Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Isuzu Model: Axiom Year Start: 1999 Year End: 2004 Codes Platform Code: UBS (shared with Holden Rodeo/Isuzu D-Max) 👋 Introduction Market Position Vehicle Segment: Mid-size...

25 people are viewing this right now

Type: Car

Vendor:

Sku: 388667

Tags: 1999 2000 2001 2002 2003 2004 Axiom Car Cars Isuzu Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Axiom

Year Start:

Year End:

Codes

Platform Code:

UBS (shared with Holden Rodeo/Isuzu D-Max)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV, known for its ruggedness and off-road capability, often positioned as a practical alternative to more mainstream SUVs.

Competitive Analysis

Competitors:

Competed with vehicles like the Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, and Nissan Pathfinder during its production run.

Key Features

Vehicle Focus:

Off-road prowess, reliable V6 engine, body-on-frame construction for durability, comfortable ride.

Manual Value Proposition

Benefit To Owner:

Empowers owners and technicians to perform accurate diagnostics and repairs, saving time and money compared to dealership service.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Detailed troubleshooting charts and diagnostic procedures for all major vehicle systems.

Repair Procedures:

Step-by-step repair instructions for engine, transmission, suspension, brakes, electrical, and bodywork.

Maintenance Schedules:

Recommended maintenance intervals and procedures for routine servicing.

Specifications:

Comprehensive technical specifications, torque values, fluid capacities, and clearances.

Wiring Diagrams:

Detailed electrical system wiring diagrams for all components and circuits.

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Primary Language:

English

Format

Format Type:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, timing system, lubrication.

Engine Management:

Fuel injection system (EFI), ignition system, emissions control, sensors and actuators.

Transmission Auto:

4-speed automatic transmission (4L30-E) repair, overhaul, hydraulic control, torque converter.

Transmission Manual:

5-speed manual transmission repair and overhaul (if applicable for specific trims/markets).

Drivetrain:

Transfer case, driveshafts, CV joints, axles, differentials.

Suspension Front:

Independent front suspension (torsion bar), control arms, ball joints, steering knuckles.

Suspension Rear:

Independent rear suspension, trailing arms, coil springs, shock absorbers.

Steering:

Power steering system, steering column, steering gear/rack.

Brakes Front:

Ventilated disc brakes, brake calipers, pads, rotors.

Brakes Rear:

Disc brakes, brake calipers, pads, rotors.

Anti Lock Brakes:

ABS control module, wheel speed sensors, hydraulic unit.

Body Electrical:

Lighting systems, power windows, power door locks, mirrors, wipers, horn.

Climate Control:

Air conditioning system, heater, ventilation, blower motor, refrigerant system.

Instrumentation:

Dashboard instruments, gauges, warning lights, check engine light diagnosis.

Body And Frame:

Body panel removal and installation, structural components, underbody protection.

Safety Systems:

Airbag system diagnosis and replacement, seat belt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.

Component Replacement:

Replacement of common wear items such as brake pads, belts, hoses, and suspension components.

Troubleshooting Diagnostics:

Systematic approaches to identifying and resolving common and complex vehicle faults.

Rebuilds Overhauls:

Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies.

Electrical Diagnosis:

Testing and repair of wiring harnesses, sensors, actuators, and control modules.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete drivetrain overhaul and complex electrical diagnostics.

📊 Manual Specifications

File Format

Searchability:

Fully searchable PDF for quick information retrieval.

Printability:

Printable pages for use in a workshop environment.

Print Quality

Quality:

High-resolution scans with clear text and diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

3.5L V6 (6VE1)

Engine Type:

SOHC V6, naturally aspirated

Displacement:

3.5 Liters (3497 cc)

Performance

Horsepower Early:

215 hp @ 5700 rpm (approx.)

Torque Early:

230 lb-ft @ 3000 rpm (approx.)

Horsepower Late:

203 hp @ 5700 rpm (approx. for later models due to emissions tuning)

Torque Late:

226 lb-ft @ 3000 rpm (approx. for later models)

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Ignition System:

Distributorless Ignition System (DIS) with individual coil packs.

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (4L30-E)

Optional

Transmission Type Optional:

5-speed Manual (M78) - Less common, primarily for specific markets or early models.

Features

Drivetrain Layout:

Part-time 4WD with electronically controlled transfer case (NV244 or similar) for select models, full-time AWD also available.

Fluid Specification

Automatic Transmission Fluid:

Dexron-III or equivalent (refer to manual for exact specification and capacity).

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 gear oil (refer to manual for exact specification and capacity).

📐 Dimensions

Exterior

Length:

Approx. 188.8 inches (4795 mm)

Width:

Approx. 73.6 inches (1870 mm)

Height:

Approx. 67.7 inches (1720 mm)

Wheelbase:

Approx. 106.1 inches (2695 mm)

Weights

Curb Weight:

Approx. 4300 - 4600 lbs (1950 - 2087 kg) depending on configuration.

Gross Vehicle Weight Rating:

Approx. 5900 - 6100 lbs (2676 - 2767 kg)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 35.6 cu ft (1008 liters)

Cargo Volume With Rear Seat Folded:

Approx. 77.2 cu ft (2186 liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-Star (Driver) and 5-Star (Passenger) for 2003 model (available data).

Active Features

Standard Anti-lock Braking System (ABS).

Traction Control:

Optional Traction Control System (TCS) on some models.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front seat belts with pretensioners, 3-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system.

Navigation:

Optional factory navigation system on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Power Outlets:

12V auxiliary power outlets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 to 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions).

Air Filter Replacement:

Every 15,000 to 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Every 60,000 to 100,000 miles, depending on plug type (e.g., iridium).

Coolant Flush:

Every 30,000 to 50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Specification:

API SJ or higher, SAE 5W-30 synthetic or synthetic blend recommended (check manual for exact viscosity based on temperature).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change.

Coolant Type:

Isuzu Specified Long-Life Coolant (typically a silicate-free, extended-life type) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual).

Known Issues

Engine Oil Leaks:

Potential for valve cover gasket and rear main seal leaks.

Transmission Shifting:

Some reports of rough shifting or delayed engagement in the automatic transmission, often related to fluid degradation or solenoid issues.

Suspension Wear:

Wear in ball joints, tie rod ends, and control arm bushings due to vehicle weight and usage.

Exhaust Manifold:

Cracks in the exhaust manifold can occur, leading to exhaust leaks and ticking noises.

Heater Core:

Occasional reports of heater core leaks or failure, especially in older units.

📚 Vehicle History

Brand Heritage

Brand Focus:

Isuzu has a long history of producing robust trucks, SUVs, and diesel engines, known for durability and off-road capability.

Model Evolution

Generation:

Isuzu Axiom was a single-generation model.

Design Basis:

Based on the Isuzu Rodeo platform, but with a longer wheelbase and a more upscale interior and exterior styling.

Production

Production Location:

Lafayette, Indiana, USA (Isuzu's joint venture with Subaru at SIA).

Production Years:

2001-2004 (marketed as 1999-2004 in some contexts due to product development timeline, but official sales began for model year 2001).

Market Discontinuation

Discontinuation:

Discontinued due to declining sales and Isuzu's strategic shift away from passenger vehicles in North America.

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Often praised by enthusiasts and reviewers for its robust construction and capability in off-road conditions, particularly in its class at the time.

Ratings

Consumer Reports Reliability:

Reliability ratings varied by year and specific component, generally average to below average compared to segment leaders like Toyota.

Certifications

Emissions Compliance:

Compliant with EPA emissions standards for the respective model years.