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BMW K1200LT Service Repair Manual 1999-2005

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Designation: Touring Motorcycle Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Owners seeking...
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Type: Motorcycle
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Sku: 322198
BMW K1200LT Service Repair Manual 1999-2005
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Designation:
Touring Motorcycle
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners seeking in-depth knowledge for maintenance and repair, independent workshops.
Competitive Analysis
Comparison Points:
BMW's K1200LT competed against other large-displacement touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Yamaha (Royal Star Venture).
Key Features
Motorcycle Features:
Comfortable ergonomics, integrated fairings with wind protection, ample luggage capacity, powerful inline-four engine, often equipped with ABS and heated grips.
Manual Value Proposition
Benefit:
Provides professional-level repair and maintenance information, enabling owners to perform complex tasks and reduce reliance on dealership services.
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Models Covered:
All K1200LT variants
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Comprehensive Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, component diagnosis, lubrication, cooling system, fuel injection, ignition system, exhaust system.
Transmission:
Gearbox disassembly, assembly, clutch operation, shaft alignment, lubrication, diagnosis.
Drivetrain:
Final drive, driveshaft maintenance, universal joint inspection, rear axle service.
Chassis Frame:
Frame inspection, steering head bearing service, suspension component overhaul, swingarm maintenance.
Front Suspension:
Telelever fork service, oil replacement, seal replacement, fork leg disassembly.
Rear Suspension:
Monolever shock absorber service, spring preload adjustment, damping adjustment, linkage inspection.
Braking System:
ABS system diagnosis and service, brake fluid replacement, caliper overhaul, disc inspection, pad replacement, bleeding procedures.
Electrical System:
Wiring diagrams, component testing, battery maintenance, alternator and starter system, lighting, instrumentation, diagnostics.
Fuel System:
Fuel pump operation, injector testing, fuel pressure regulation, tank removal and cleaning.
Cooling System:
Radiator maintenance, coolant replacement, fan operation, thermostat testing.
Bodywork Fairings:
Fairing removal and installation, panel repairs, cosmetic maintenance, seat adjustment.
Electronics Control:
ECU diagnostics, sensor troubleshooting, CAN bus system information (if applicable to generation).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, ignition system checks, brake system checks, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts, symptom-based fault finding, common issue identification and resolution.
Repair:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair, bodywork repair.
Disassembly Assembly:
Step-by-step instructions for all major components and systems.
Specifications:
Torque values, clearances, fluid capacities, electrical parameters, diagnostic codes.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Capability:
Advanced diagnostics, including troubleshooting of electronic control units (ECUs) and sensor systems.
Scope:
Full A-Z coverage for all repairs, mirroring professional workshop practices.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (approximate, may vary slightly by sub-model)
Bore X Stroke:
70.5 mm x 75 mm (typical for this generation)
Compression Ratio:
10.2:1 (typical)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 98-100 hp @ 6750 rpm (depending on specific model year and tuning)
Torque:
Approx. 115 Nm (85 lb-ft) @ 5250 rpm (depending on specific model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic (typical)
Fuel Type:
Unleaded gasoline, minimum octane rating 95 (RON)
Lubrication
Oil Capacity:
Approx. 4.2 liters (with filter change)
Recommended Oil:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA certified)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Ethylene glycol based coolant (BMW recommends specific BMW coolant or equivalent)
Ignition System
Ignition Type:
Digital ignition system
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Hydraulically operated multi-plate wet clutch
Features
Gear Shift:
Foot-operated, sequential
Lubrication
Gearbox Oil Type:
SAE 75W-90 synthetic gear oil (API GL-4 or GL-5)
Gearbox Oil Capacity:
Approx. 1.5 liters
📐 Dimensions
Exterior
Length:
Approx. 2600 mm (may vary slightly)
Width:
Approx. 960 mm (including mirrors)
Height:
Approx. 1550 mm (including windshield)
Weights
Dry Weight:
Approx. 316 kg
Wet Weight:
Approx. 340 kg (fully fueled and with fluids)
Gross Vehicle Weight Rating:
Approx. 550 kg
Payload Capacity:
Approx. 210 kg
Cargo
Luggage Capacity:
Integrated top case and side cases, ample storage for touring.
🛡️ Safety Features
Ratings
ABS:
Integral ABS (often standard or optional, depending on market and year)
Active Features
Lighting:
Halogen headlights, LED taillight (later models), integrated turn signals.
Braking System:
Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper, linked braking system (integral ABS).
Passive Features
Frame Construction:
Aluminum composite frame for rigidity and weight savings.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with radio, CD player (often optional), and speakers.
Cruise Control:
Electronic cruise control (often standard)
Driver Assistance
ABS:
Integral ABS system for enhanced braking control.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) port for service tools, detailed in manual for error code interpretation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first.
Filter Replacement Interval:
Oil filter with every oil change; air filter every 20,000 km; fuel filter every 40,000 km (typical).
Spark Plug Replacement:
Every 20,000 km.
Brake Fluid Replacement:
Every 2 years.
Coolant Replacement:
Every 2 years or 40,000 km.
Valve Clearance Check:
Every 40,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic (API SG/JASO MA)
Transmission Oil:
SAE 75W-90 Synthetic Gear Oil (API GL-4/GL-5)
Brake Fluid:
DOT 4 hydraulic fluid
Coolant:
Ethylene Glycol based coolant (BMW recommended or equivalent)
Known Issues
Common Wear Items:
Clutch plates, rear main seal, alternator brushes, steering head bearings, wheel bearings, brake pads.
Electrical Gremlins:
Can sometimes exhibit intermittent electrical faults due to wiring loom issues or connector corrosion; the manual provides extensive diagnostic procedures for these.
Fuel Injection Issues:
Occasional issues with fuel pump or injector clogging, addressed by specific cleaning and testing procedures in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Heritage Focus:
Known for engineering innovation, performance motorcycles, and luxury vehicles.
Model Evolution
Predecessor:
BMW K1100LT
Key Changes From Predecessor:
Increased engine displacement, improved fuel injection system, enhanced chassis dynamics, more integrated touring features.
Production
Production Period:
Introduced in 1999, production ran until 2009 (with the later 1600cc generation taking over).
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
The K1200LT was widely regarded as one of the most comfortable and capable long-distance touring motorcycles of its era, earning praise for its engineering and features.
Typical Reviews:
Motorcycle journalists often lauded its smooth engine, stable handling, and extensive touring amenities, though its weight was a frequent point of discussion.
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