1999-2005 BMW R1100S Motorcycle Service Repair Manual (Highly Detailed FSM Preview)

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🏷️ Basic Information Identification Make: BMW Model: R1100S Production Years Covered: 1999-2005 Codes Model Code: R1100S (Specific internal codes may apply, but R1100S is the primary designation) 👋 Introduction Market...

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Type: Motorcycle

Vendor:

Sku: 551461

Tags: 02 Series 1999 2000 2001 2002 2003 2004 2005 BMW Cars Motorcycle R1100S

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

R1100S

Production Years Covered:

1999-2005

Codes

Model Code:

R1100S (Specific internal codes may apply, but R1100S is the primary designation)

👋 Introduction

Market Position

Market Segment:

Sport-touring motorcycle with a focus on performance and long-distance capability.

Competitive Analysis

Competitors:

Competed with other large-displacement sport-touring motorcycles from brands like Honda (ST series), Kawasaki (GTR series), Yamaha (FJR series), and Ducati (ST series) during its production run.

Key Features

Engine Layout:

Air-cooled, four-stroke, flat-twin (boxer) engine, a hallmark of BMW motorcycles.

Drivetrain:

Shaft drive system, eliminating the need for chain maintenance.

Suspension:

Paralever rear suspension and Telelever front suspension (on some models/years, though the R1100S typically features conventional telescopic forks) contributing to stable handling.

Styling:

Distinctive 'S' model styling, often featuring a single-sided swingarm and sportier ergonomics compared to other R1100 models.

📋 Manual Details

Coverage Areas

Maintenance General Instructions:

Comprehensive coverage of routine maintenance, general procedures, and safety precautions.

Motor Engine:

Detailed breakdown of the R1100S boxer engine, including internal components and assembly.

Engine Electrics:

Wiring diagrams, ignition system, charging system, and electronic control unit (ECU) diagnostics.

Fuel Preparation Control:

Information on fuel injection system, throttle bodies, sensors, and idle control.

Fuel Tank Lines:

Components related to the fuel tank, fuel pump, lines, and filter.

Radiator Cooling System:

Maintenance and repair of the oil cooler and associated lines.

Exhaust System:

Details on the exhaust headers, catalytic converter (if applicable), and muffler.

Clutch:

Service and repair of the dry clutch assembly.

Gearbox Transmission:

Disassembly, assembly, and maintenance of the five-speed gearbox.

Drive Chain Final Drive:

Maintenance of the single-sided swingarm, driveshaft, and final drive unit.

Steering:

Front fork, steering head bearings, and handlebar components.

Rear Wheel Drive:

Detailed information on the driveshaft, universal joint, and final drive assembly.

Brakes:

Front and rear brake systems, including calipers, master cylinders, lines, and ABS (if equipped).

Wheels Tyres:

Wheel bearing service, tire installation, and specifications.

Frame Chassis:

Frame components, subframe, and structural integrity.

Equipment:

Details on accessories and factory-fitted equipment.

General Electrical Equipment:

Battery, starter motor, lighting system, and other electrical components.

Instruments Gauges:

Instrument cluster, gauges, and warning lights.

Lights Lighting System:

Headlight, taillight, turn signals, and other lighting circuits.

Page Count

Total Pages:

Manual Type

Type:

Official Full Workshop Service and Repair Manual (FSM)

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac

Print Quality

Printability:

Printable without any restriction

Delivery

Method:

Instant Download

Requirements

Software:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine block, cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing system, valve train.

Engine Management:

Fuel injection system (EFI), ignition system, sensors (e.g., throttle position sensor, crank position sensor, lambda sensor), ECU diagnostics.

Drivetrain:

Clutch assembly, gearbox internals, driveshaft, universal joint, final drive gears, bearings, and seals.

Suspension Steering:

Front telescopic forks (including oil change and seal replacement), steering head bearings, triple clamps, and rear shock absorber.

Braking System:

Hydraulic brake systems (front and rear), brake fluid specifications, caliper service, master cylinder overhaul, ABS system diagnostics.

Electrical System:

Battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting circuits (headlight, taillight, indicators), horn, fuses, relays, and wiring diagrams.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors, and pressure regulator.

Cooling System:

Oil cooler maintenance, oil flow, and associated plumbing.

Procedures Included

Maintenance Schedules:

Regular service intervals for oil changes, filter replacements, valve adjustments, and fluid checks.

Tune Up:

Step-by-step procedures for optimizing engine performance, including idle speed adjustment and throttle synchronization.

Repair Overhaul:

Detailed instructions for disassembly, repair, and reassembly of all major components and systems.

Troubleshooting:

Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.

Component Replacement:

Guidance on replacing parts such as spark plugs, air filters, brake pads, wheel bearings, and seals.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.

Illustration Quality:

Hundreds of original photographs and illustrations derived from complete disassembly, providing clear visual guidance.

Target Audience:

Suitable for both novice DIY mechanics and experienced technicians.

📊 Manual Specifications

File Format

Format:

Print Quality

Resolution:

High-resolution for clear viewing and printing of diagrams and images.

Searchability:

Likely to have searchable text for quick information retrieval.

Binding Type

Binding:

Digital (Downloadable PDF - printable pages for workshop use)

Paper Type

Paper:

N/A (Digital format, printable on user's choice of paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, flat-twin (boxer) engine

Displacement:

1085 cc (1.1 liters)

Bore X Stroke:

99 mm x 70.5 mm

Compression Ratio:

10.7:1

Valve Train:

Two valves per cylinder, operated by pushrods and rocker arms (OHV).

Performance

Horsepower:

Approximately 90 HP (67 kW) at 7,500 rpm (variant dependent)

Torque:

Approximately 97 Nm (72 lb-ft) at 5,750 rpm (variant dependent)

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (EFI) with sequential port injection.

Fuel Type:

Unleaded gasoline, minimum octane rating of 91 (RON).

Lubrication

Oil Type Capacity:

Engine oil type and capacity (e.g., SAE 20W-50 or SAE 15W-50, capacity typically around 4 liters / 4.2 US quarts) will be detailed in the manual.

🔧 Transmission

Standard

Type:

Constant mesh, five-speed gearbox

Optional

Availability:

N/A (No automatic transmission option was offered for the R1100S)

Features

Final Drive:

Shaft drive via a single-sided swingarm.

Clutch Type:

Single dry plate clutch, hydraulically operated.

📐 Dimensions

Exterior

Length:

Specific length varies slightly by year/configuration, but generally around 2180 mm (85.8 in).

Width:

Specific width varies slightly by year/configuration, but generally around 850 mm (33.5 in).

Height:

Specific height varies slightly by year/configuration, but generally around 1220 mm (48.0 in).

Weights

Dry Weight:

Approximately 211 kg (465 lbs)

Wet Weight:

Approximately 236 kg (520 lbs)

Fuel Tank Capacity:

18 liters (4.8 US gallons)

🛡️ Safety Features

Ratings

Crash Test Results:

Motorcycles are not subject to standardized crash testing like automobiles. Safety is evaluated through design and rider aids.

Active Features

Optional BMW Motorrad Integral ABS (Anti-lock Braking System) was available on some R1100S models, enhancing braking safety.

Handling:

Designed for stable handling and predictable feedback to the rider, contributing to active safety.

Passive Features

Lighting:

Adequate lighting systems for visibility, including a powerful headlight.

Ergonomics:

Sport-oriented riding position that can be adjusted for comfort on longer rides.

💡 Technology Features

Infotainment

Infotainment System:

The R1100S, being from this era, typically lacks advanced infotainment systems found in modern motorcycles. Focus is on core riding functions.

Driver Assistance

ABS Availability:

Availability of optional Integral ABS system.

Connectivity

Connectivity Features:

N/A (No Bluetooth or smartphone integration features)

Engine Management

Bosch Motronic engine control unit managing fuel injection and ignition timing.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment:

Recommended every 20,000 km (12,000 miles).

Spark Plug Replacement:

Typically every 20,000 km (12,000 miles), depending on plug type and condition.

Fluid Specifications

Engine Oil:

Refer to manual for exact viscosity grades (e.g., SAE 20W-50, SAE 15W-50) and API service classification (e.g., API SG or higher).

Brake Fluid:

DOT 4 synthetic brake fluid.

Gearbox Oil:

Refer to manual for specific gearbox oil type and capacity (typically a GL-5 rated gear oil).

Known Issues

Fuel Pump Reliability:

Some R1100S models may experience fuel pump issues over time, a common point addressed in service manuals.

Throttle Body Synchronization:

Maintaining proper synchronization of the throttle bodies is crucial for smooth engine operation and idle stability.

Electrical Connections:

As with many motorcycles of this era, checking and cleaning electrical connections can prevent intermittent faults.

📚 Vehicle History

Brand Heritage

Brand Identity:

BMW Motorrad has a long-standing heritage of producing robust, technologically advanced motorcycles with a focus on engineering and rider safety.

Model Evolution

R Series:

The R1100S is part of BMW's long-running R series, which traditionally features boxer engines and shaft drive. It represented a sportier interpretation of the R1100 platform.

R1100 Platform:

The R1100S shared its basic architecture with other R1100 models like the R1100GS, R1100RT, and R1100R, but was specifically tuned and styled for a sportier riding experience.

Production

Manufacturing Location:

Germany

Production Run:

The R1100S was produced from 1998 to 2005, with this manual specifically covering the latter half of its production run (1999-2005).

🏆 Awards & Recognition

Recognitions

Sport Touring Reputation:

The R1100S gained recognition for its potent engine, capable handling, and comfortable sport-touring ergonomics, often praised by motorcycle journalists for its blend of sport and touring prowess.

Ratings

Reliability:

Generally considered a reliable motorcycle, especially when properly maintained, with BMW's robust engineering.

Certifications

Manual Certification:

This is an official workshop service manual, representing BMW's own technical documentation for repair and maintenance, aligning with industry standards.