Market Segment:
High-performance sportbike segment, directly competing with established European and Japanese manufacturers.
Competitors:
Ducati 916, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750, Kawasaki ZX-9R Ninja.
Key Selling Points Of Vehicle:
Powerful V-twin engine, agile handling, premium components, Italian styling.
Value For Owner:
Enables owners to perform complex maintenance and repairs, understand vehicle systems, save on labor costs, and maintain optimal performance.
Coverage:
Comprehensive workshop and service procedures for the 1999 Aprilia RSV Mille.
Page Count:
Not specified, but implied to be extensive for a workshop manual.
Manual Type:
Workshop Repair Manual / Service Manual
Content Type:
Authoritative guide for technicians and knowledgeable enthusiasts.
Systems:
Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting.
Electrical System Details:
Ignition system, starting system, charging system, lighting, instruments, ECU, sensors, and fault codes.
Chassis Details:
Frame, suspension (front and rear), steering, wheels, tires, brakes, and bodywork.
Procedures:
Service, Setting Up, Repair, Diagnostics, Troubleshooting, Routine Maintenance.
Engine Procedures:
Engine removal/installation, cylinder head service, piston and connecting rod assembly, crankshaft service, gearbox inspection and repair, clutch overhaul.
Fuel System Procedures:
Fuel injection system diagnostics, injector cleaning/replacement, fuel pump testing, throttle body inspection.
Depth:
In-depth, professional level covering detailed disassembly, assembly, repair, and diagnostic procedures.
Torque Specifications:
Provides precise torque values for all fasteners, critical for engine and chassis integrity.
Diagnostic Charts:
Includes troubleshooting flowcharts and symptom-based diagnostic procedures.
Special Tools:
Lists any specialized tools required for specific tasks, allowing for proper preparation.
โ๏ธ Engine Specifications
Engine Type:
V-twin, four-stroke
Engine Displacement:
998 cc (998 cubic centimeters)
Bore X Stroke:
97.0 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Horsepower Peak:
Approximately 128 hp (95.5 kW) @ 10,500 rpm (claimed)
Torque Peak:
Approximately 10.3 kgfยทm (101 Nm; 74.5 lb-ft) @ 7,500 rpm (claimed)
Fuel Delivery:
Fuel Injection (Weber Marelli electronic fuel injection)
Fuel Type:
Unleaded gasoline (95-98 RON recommended)
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant (50% mix with distilled water recommended)
Length:
Approx. 2,030 mm (79.9 in)
Width:
Approx. 720 mm (28.3 in) at handlebars
Height:
Approx. 1,160 mm (45.7 in) at handlebars
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 217 kg (478 lbs) (with fluids, est.)
Fuel Tank Capacity:
21 liters (5.5 US gal)
Front Tire Size:
120/70 ZR17 M/C (58W)
Rear Tire Size:
190/50 ZR17 M/C (73W)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Braking System Front:
Dual 320 mm discs with 4-piston radial calipers (Brembo)
Braking System Rear:
Single 240 mm disc with 2-piston caliper (Brembo)
Suspension Front:
43 mm Marzocchi upside-down telescopic fork, adjustable preload, compression, and rebound damping.
Suspension Rear:
Monoshock, adjustable preload, compression, and rebound damping, รhlins or similar premium unit likely.
Frame Type:
Aluminum alloy twin-spar frame
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meters, clock, and warning lights.
ABS:
Not standard on the 1999 model. ABS was introduced later on some variants.
Wiring Diagrams:
The manual includes detailed wiring diagrams crucial for diagnosing electrical faults.
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or annually. Manual will provide precise interval.
Spark Plug Replacement:
Refer to manual; typically around 10,000-15,000 km (6,000-9,000 miles).
Valve Clearance Check:
Crucial for V-twins, refer to manual for interval (e.g., 10,000-20,000 km).
Engine Oil Type:
High-quality synthetic motorcycle oil, API SG/SH or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50 depending on climate. Specific Aprilia recommendation is critical.
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters with filter change. Exact capacity in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation). Always use fresh fluid.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, 50% mixture with distilled water. Avoid tap water.
Chain Lube:
Specific motorcycle chain lubricant (e.g., W. D. 40 Chain Lube, Motul C2 Chain Lube).
Potential Wear Items:
Cam chain tensioners (early models), clutch slave cylinder leaks, regulator/rectifier failures, and fuel pump issues can be common on older Italian bikes. Manual provides diagnostic steps.
Electrical Gremlins:
While Italian bikes improved significantly, older models can still exhibit minor electrical faults. Proper diagnosis is key, covered in the manual.
Brand Focus:
Aprilia is an Italian manufacturer known for its racing heritage, particularly in smaller displacement categories, and its entry into the litre-class sportbike market with the RSV Mille was a significant expansion.
Genesis:
Developed as Aprilia's flagship sportbike to compete with established European and Japanese models. The V-twin engine architecture was chosen to provide a distinctive character and torque delivery.
First Generation:
The 1999 model is the inaugural year of the RSV Mille, marking its debut in the superbike segment.
Manufacturing Location:
Italy
