Target Audience:
Arctic Cat snowmobile owners and independent repair shops seeking detailed service information for 1999 models.
Consumer Benefit:
Empowers owners to perform their own maintenance and repairs, leading to increased self-sufficiency and significant cost savings compared to dealer service.
Value Proposition:
Provides authorized dealer-level repair information in an accessible digital format, enabling significant cost savings on maintenance and repairs.
Unique Selling Points:
Instant download, comprehensive coverage for multiple models, full wiring diagrams, extensive illustrations and diagrams, troubleshooting guides.
Illustrations:
Abundant illustrations, diagrams, and exploded views to visually guide users through disassembly, assembly, and repair processes.
Covered Models:
Bearcat 340, Bearcat 440 I-II, Bearcat Wide Track, Panther 340, Panther 440, Panther 550, Pantera 580 EFI, Pantera 1000, Powder Special 500 EFI (LE), Powder Special 600 (EFI) (LE), Powder Special 700 (LE), Thundercat (M/C), Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500 (EFI), ZL 550, ZL 580 EFI, ZL 600 (EFI), ZL 700, ZRT 600, ZRT 800, ZR 500, ZR 600 (EFI) (LE), ZR 700 (LE)
Estimated Page Count:
Extensive (Full Shop Manual)
Type:
Repair Service Workshop Manual
Major Systems:
General Information, Maintenance, Adjustments, Engine, Transmission, Fuel System, Cooling System, Drive train, Chassis, Brakes, Electrical System, Wiring Diagrams, Troubleshooting, Service Information, Technical Specifications
Engine Management:
Includes diagnostics and repair procedures for ignition timing, carburetors (Mikuni/Keihin), and electronic fuel injection (EFI) systems.
Cooling System:
Details on liquid-cooled engine operation, radiator maintenance, coolant flushing, thermostat replacement, and fan operation where applicable.
Drive Train:
Covers chaincase lubrication, chain adjustment, driveshaft, and rear suspension linkages.
Chassis:
Includes maintenance and repair of the tunnel, front and rear suspension components, skis, and track.
Brakes:
Covers hydraulic brake system maintenance, including caliper, master cylinder, brake fluid flushing, and pad replacement.
Electrical System:
Comprehensive diagnostics for the stator, ignition coil, CDI unit, rectifier, battery, lighting, and kill switch circuits.
Wiring Diagrams:
Full, detailed wiring diagrams are included, essential for diagnosing and repairing electrical faults.
Steering System:
Maintenance of tie rods, spindles, steering post, and handlebar components for precise directional control.
Repair Procedures:
Complete tear down and rebuild, step-by-step repair instructions, minor service, adjustments, major aftermarket projects, troubleshooting procedures, diagnostics
Troubleshooting Guides:
Extensive troubleshooting section to identify and resolve common performance issues, starting problems, and electrical faults.
Engine Rebuild:
Covers engine disassembly, inspection, component replacement (pistons, rings, bearings), and reassembly procedures.
Suspension Adjustment:
Instructions for adjusting front and rear suspension settings (spring preload, damping) to suit riding conditions and rider preference.
Depth Of Coverage:
Comprehensive, same as used by authorized service centers
Diagnostic Procedures:
Step-by-step diagnostic flowcharts and procedures for identifying the root cause of mechanical and electrical problems.
Specification Data:
Includes critical technical specifications such as torque values, clearances, timing settings, and fluid capacities for precise servicing.
Engine Families Covered:
Covers multiple engine sizes including 340cc, 370cc, 440cc, 500cc, 550cc, 580cc EFI, 600cc EFI, 700cc, 800cc, and 1000cc variants.
Engine Type:
Predominantly 2-stroke, liquid-cooled or fan-cooled twin-cylinder engines across the model range.
Performance Details:
Manual provides specifications for horsepower, torque, and RPM ranges, crucial for tuning and diagnostics, though specific numbers are model-dependent within the manual.
Fuel System Coverage:
Detailed information on carburetor settings, fuel injection (EFI) systems, fuel pumps, fuel lines, and related components for various engine configurations.
Carburetor Details:
Specific settings, jetting information, and adjustment procedures for the carburetors used across the various engine displacements.
Transmission Types:
Primarily Arctic Cat's PVTM (Primary Variable Transmission) and secondary clutch systems. CVT operation, maintenance, and troubleshooting are covered.
Optional Transmissions:
Not applicable for this model year's snowmobiles, all utilize CVT systems.
Transmission Features:
Belt inspection and replacement, clutch alignment, calibration, and adjustment procedures for optimal performance and longevity.
Chassis Types:
Covers a range of chassis designs including standard, long-track (Wide Track, Powder Special), and twin-rider configurations (Triple Touring).
Ergonomics:
Information on rider position, handlebar adjustments, seat types, and controls relevant to user comfort and operational efficiency.
Storage Capacity:
Details on any integrated storage compartments or rack systems available on specific models.
Dry Weight:
While specific dry weights vary by model, the manual provides specifications and guidance for understanding weight distribution and balance.
Instrumentation:
Details on dashboard instrumentation including speedometer, tachometer, fuel gauge, and warning lights. Some models may have advanced electronic monitoring.
Performance Enhancements:
Information on clutch calibration, suspension tuning, and engine management for optimizing rider experience and machine performance.
Electrical Systems Overview:
Extensive coverage of the electrical system, including ignition, lighting, charging system, and starter, supported by full wiring diagrams.
Routine Maintenance Schedule:
Manual provides detailed schedules for checking and replacing spark plugs, air filters, drive belts, chaincase oil, and performing general lubrication.
Key Intervals:
Specific intervals for drive belt inspection/replacement (e.g., every 1,000-2,000 miles or annually), clutch maintenance, and general lubrication points.
Recommended Fluids:
Specifies appropriate grades and types of 2-stroke engine oil, chaincase lubricant (e.g., Arctic Cat Syn3 or equivalent), and brake fluid.
Engine Oil Type:
Specifications for specific Arctic Cat 2-stroke injector oil or equivalent premium synthetic 2-stroke oil meeting API TC or JASO FD standards.
Common Wear Items:
Highlights common wear items such as drive belts, carbides, hyfax, suspension bushings, and engine seals that require regular inspection and replacement.
Clutch Wear:
Guidance on inspecting clutch sheave wear, roller condition, and spring tension for maintaining optimal power transfer.
Brand Legacy:
Arctic Cat has a long-standing reputation in snowmobile manufacturing, known for performance and innovation in the late 90s.
1999 Lineup Overview:
The 1999 lineup represented a significant range of models catering to various riding styles, from trail cruising (Panther, Z) to deep powder (Powder Special, Thundercat) and utility (Bearcat).
Technological Advancements:
The 1999 model year saw increased adoption of EFI on performance models, offering improved throttle response and fuel efficiency.
Manufacturing Focus:
Production in the late 90s focused on refining engine technologies (EFI), improving suspension systems, and offering a diverse model range.
