BMW 328i 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Year: 1999 Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Competitors 1999: Mercedes-Benz C-Class (W202), Audi A4 (B5),...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe

Competitors 1999:

Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS300, Acura TL

Key Features

Driving Dynamics:

Renowned for sporty handling, rear-wheel-drive bias, and balanced chassis

Engine Performance:

Smooth, powerful inline-six engine

Build Quality:

Excellent German engineering and materials

📋 Manual Details

Coverage Areas

Engine Coverage:

M52B28 engine

Transmission Coverage:

Getrag 420G manual transmission, ZF 5HP18/5HP19 automatic transmission

Electrical System Coverage:

Complete wiring diagrams, diagnostics, component locations

Body And Chassis Coverage:

Suspension, steering, brakes, body panels, interior trim

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, component replacement, timing, lubrication, cooling, fuel injection, ignition

Transmission:

Manual and automatic transmission repair, clutch replacement, torque converter, gear shifting mechanisms

Brakes:

Hydraulic system, ABS, brake pad/rotor replacement, caliper overhaul, bleeding procedures

Suspension And Steering:

Shock absorbers, struts, control arms, ball joints, tie rods, power steering system

Electrical System:

Battery, alternator, starter, lighting, fuses, relays, ECU diagnostics, sensor testing

Climate Control:

HVAC system operation, blower motor, refrigerant charging, troubleshooting

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, O2 sensors

Fuel System:

Fuel pump, fuel filter, injectors, fuel pressure regulator, EVAP system

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug replacement, fluid checks, belt inspection/replacement

Troubleshooting:

Diagnostic flowcharts, common symptom analysis, DTC explanations

Repair And Rebuild:

Engine component rebuilds, transmission overhaul, suspension component replacement

Diagnostics:

OBD-II diagnostics, sensor testing, component voltage checks

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical schematics

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution diagrams and images

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52B28

Engine Type:

Inline 6-cylinder, DOHC, 24 valves

Displacement:

2.8 Liters (2793 cc)

Performance

Horsepower Hp:

190 hp @ 5500 rpm

Torque Lb Ft:

200 lb-ft @ 3950 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (Bosch Motronic)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

Engine Management

Bosch Motronic M5.2

🔧 Transmission

Standard

Transmission Type Std:

Getrag 420G 5-speed Manual Transmission

Optional

Transmission Type Opt:

ZF 5HP18 5-speed Automatic Transmission (with Steptronic on some models)

Features

Rear Axle Ratio:

3.07:1 (Manual), 3.46:1 (Automatic - typically)

Fluid Specifications

Manual Trans Fluid:

BMW Synchromesh Oil or equivalent (e.g., Castrol TAF-X)

Automatic Trans Fluid:

ZF Lifeguardfluid 5 (LT 71141) or Dexron III/Mercon

📐 Dimensions

Exterior

Length:

174.5 inches (4432 mm)

Width:

67.3 inches (1709 mm)

Height:

54.7 inches (1390 mm)

Wheelbase:

106.0 inches (2692 mm)

Weights

Curb Weight Lbs:

3300 - 3400 lbs (approx.)

Wheelbase:

106.0 inches (2692 mm)

Wheels And Tires

Wheel Size Std:

15x7 inch

Tire Size Std:

205/60VR15

Wheel Bolt Pattern:

5x120mm

Lug Nut Torque:

140 Nm (103 lb-ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

4/5 Stars (1999 Model Year)

NHTSA Frontal Crash Passenger:

4/5 Stars (1999 Model Year)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional ASC+T (Automatic Stability Control and Traction)

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags

Seatbelts:

3-point inertia-reel seatbelts with pretensioners

Chassis Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or BMW Professional RDS cassette/CD player

Speakers:

Up to 10 speaker Hi-Fi system available

Navigation:

Optional BMW Professional Navigation System (MKII or MKIII unit)

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear Park Distance Control (PDC)

Connectivity

Phone:

Optional integrated car phone or Bluetooth preparation on later models

🔧 Maintenance

Service Intervals

Oil Change Interval:

Approximately every 7,500-10,000 miles or 12-15,000 km (depending on driving conditions and oil used; check oil level indicator via OBC)

Spark Plug Replacement:

Around 60,000 miles (100,000 km) for standard plugs, potentially longer for iridium plugs if fitted.

Coolant Flush Interval:

Every 2-3 years or 30,000 miles (50,000 km)

Brake Fluid Flush Interval:

Every 2 years

Fluid Specifications

Engine Oil Type:

BMW Longlife-98 specification synthetic oil (e.g., Castrol Edge 5W-40 or 0W-40, Mobil 1 0W-40)

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts) with filter change

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 specification) or equivalent, mixed 50/50 with distilled water.

Power Steering Fluid:

ATF Dexron III or Pentosin CHF 11S (depending on exact system)

Brake Fluid Type:

DOT 4

Known Issues

Cooling System:

Plastic coolant expansion tank, water pump, and thermostat housing prone to cracking; fan clutch failure.

Oil Leaks:

Valve cover gasket, oil pan gasket, oil filter housing gasket (O-rings) are common leak points.

Suspension:

Subframe bushings, control arm bushings, rear trailing arm bushings can wear out, leading to clunking noises and poor handling.

Electrical:

ABS/ASC sensor failures, VANOS (Variable Valve Timing) solenoids/seals, heater core leaks.

Interior:

Headliner sagging, pixelation on the instrument cluster OBC display.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW (Bayerische Motoren Werke AG) is a German company with a long history of producing high-performance luxury vehicles, particularly known for its sophisticated engineering and driving dynamics.

Model Evolution

E36 Generation:

The 328i is part of the E36 generation of the BMW 3 Series, produced from 1990 to 2000. It succeeded the E30 and was known for its improved chassis, multi-link rear suspension, and more refined interior.

328I Introduction:

The 328i variant was introduced in 1996, replacing the 325i as the top-tier inline-six model for the US market, featuring the larger M52B28 engine.

Production

Production Years E36:

1990-2000 (sedan, coupe, convertible, touring); 1993-1999 (compact/hatchback)

Manufacturing Locations:

Primary production in Munich, Germany; also produced in Dingolfing, Germany, and Rosslyn, South Africa.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E36 3 Series (including variants like the 328i) was a consistent winner of Car and Driver's '10Best' lists during its production run.

Overall Reputation:

Widely praised for its driving dynamics, build quality, and performance, establishing BMW's reputation for sport sedans.