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1999 Chevrolet Pickup S10 Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: S10 Pickup Year: 1999 Codes Chassis Code: GMT330 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking in-depth...
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Type: Truck
Vendor:
Sku: 507053
1999 Chevrolet Pickup S10 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
S10 Pickup
Year:
1999
Codes
Chassis Code:
GMT330
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking in-depth knowledge of their 1999 Chevrolet S10 Pickup.
Key Features
Feature 1:
Vehicle-specific, not generic repair information.
Feature 2:
Directly comparable to dealership technician manuals.
Feature 3:
Comprehensive, step-by-step instructions with diagrams and illustrations.
Feature 4:
High-quality digital format for easy access, printing, and scalability.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Coverage Scope:
All models and all repairs A-Z
Documentation Source:
Dealership Technician Manual
Language:
English
Format:
PDF (Printable)
📖 Manual Coverage
Systems Covered
Engine:
Complete service, diagnosis, and repair procedures for all gasoline engines.
Control System:
Engine control module (ECM) diagnosis and calibration.
Mechanical:
Detailed mechanical repair procedures for engine, chassis, and body components.
Fuel System:
Fuel injection system service, diagnosis, and specifications.
Emission Control:
Emission control system components, diagnosis, and repair.
Intake Exhaust Cooling:
Cooling system, intake manifold, and exhaust system service.
Lube:
Lubrication system maintenance and specifications.
Ignition Starting Charging:
Ignition system, starting system, and charging system diagnosis and repair.
Auto Transmission Clutch:
Automatic transmission service, repair, and clutch system.
Manual Transmission:
Manual transmission service and repair.
Transfer Propeller Shaft:
Transfer case and propeller shaft service and repair.
Drive Shaft:
Drive shaft and universal joint service.
Differential:
Front and rear differential service and repair.
Axle Suspension:
Front and rear axle, and suspension system repair.
Tire Wheel:
Tire and wheel specifications, alignment procedures.
Brake Control:
Brake system control, ABS diagnosis and repair.
Brake:
Hydraulic brake system repair, disc and drum brake service.
Parking Brake:
Parking brake system adjustment and repair.
Steering Column:
Steering column assembly, ignition lock, and tilt mechanisms.
Power Steering:
Power steering system service and diagnosis.
Air Conditioning:
HVAC system diagnosis and repair, refrigerant handling.
Supplemental Restraint System:
Airbag system diagnosis, service, and replacement.
Seat Belt:
Seat belt system maintenance and repair.
Engine Immobilizer:
Engine immobilizer system operation and troubleshooting.
Cruise Control:
Cruise control system diagnosis and repair.
Wiper Washer:
Wiper and washer system repair.
Door Lock:
Door lock and power lock system service.
Meter Audio Visual:
Instrument cluster, audio system, and visual display diagnostics.
Horn:
Horn system service.
Windshield Glass Mirror:
Windshield, glass, and mirror replacement and service.
Instrument Panel:
Instrument panel and related components service.
Seat:
Seat assembly and adjustment mechanisms.
Engine Hood Door:
Hood and door latch mechanisms, hinges, and operation.
Exterior Interior:
Exterior trim, interior trim, and related components.
Electrical:
Comprehensive electrical system diagnosis, wiring diagrams for all circuits.
Multiplex Can Communication:
Multiplex communication systems and CAN bus diagnostics.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs).
Repair:
Step-by-step repair instructions for virtually all vehicle components.
Wiring Schematics:
Complete and detailed wiring schematics for all electrical systems.
Illustrations:
Abundant diagrams, illustrations, and exploded views for clarity.
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS
Requirements:
Adobe PDF Reader, Winzip (free online)
Print Quality
Printability:
All pages are printable, allowing for enlarged image printing.
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.2L (RPO LP5) I4, 4.3L (RPO L35) V6
Performance
4.3L V6 Horsepower:
Approx. 190 hp @ 4400 rpm (Varies slightly by configuration)
4.3L V6 Torque:
Approx. 250 lb-ft @ 2800 rpm (Varies slightly by configuration)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Types:
4-speed Automatic (4L60-E), 5-speed Manual
Optional
Transfer Case:
Available with 2WD or 4WD (with manual or electronic transfer case)
Features
Automatic Transmission Features:
Electronic control, torque converter lock-up.
📐 Dimensions
Exterior
Wheelbase Options:
Regular Cab: 108.3 inches (Short Box), 122.9 inches (Long Box); Extended Cab: 122.9 inches (Short Box)
Weights
Curb Weight Range:
Approx. 3,200 - 4,000 lbs (Varies by configuration)
🛡️ Safety Features
Passive Features
Airbags:
Driver and passenger frontal airbags (standard).
Active Features
ABS:
Anti-lock Braking System (ABS) available on all wheels or rear-wheel only depending on configuration.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD or cassette player options available.
Driver Assistance
Cruise Control:
Factory-installed cruise control system is an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 7,500 miles, or 6 months, depending on driving conditions and oil type used (consult manual for specifics).
Tire Rotation Interval:
Every 5,000 - 7,500 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SG, SH, SJ or equivalent) for most conditions.
Coolant Type:
Dex-Cool (Orange) Extended Life Antifreeze/Coolant, or a 50/50 mix with distilled water.
Automatic Transmission Fluid:
Dexron III (or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Ignition coil failures (especially with the 4.3L V6).
Common Issue 2:
Blend door actuator failure in HVAC system.
Common Issue 3:
Rear main seal leaks on V6 engines.
Common Issue 4:
Cracked exhaust manifolds on 4.3L V6 engines.
📚 Vehicle History
Model Evolution
Generation Details:
The 1999 S10 is part of the second generation (1994-2004), which received a significant styling update for 1998, including revised front and rear fascias, and interior enhancements.
Production
Manufacturing Locations:
Primarily manufactured in the United States (e.g., Shreveport, Louisiana; Moraine, Ohio) and Brazil.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 1999 model year might be less documented than later years, the S10 platform generally received positive reviews for its balance of size, capability, and affordability in its segment during its production run.
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