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1999 Jeep CHEROKEE XJ Electronic Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1999 👋 Introduction Market Position Positioning: The 1999 Jeep Cherokee XJ represents a highly capable and enduring compact SUV, known...
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Sku: 260982
1999 Jeep CHEROKEE XJ Electronic Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Year:
1999
👋 Introduction
Market Position
Positioning:
The 1999 Jeep Cherokee XJ represents a highly capable and enduring compact SUV, known for its ruggedness and off-road prowess. This manual targets owners and professional mechanics seeking in-depth technical information for maintenance, repair, and diagnostics.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota 4Runner, Ford Explorer, Nissan Pathfinder, and Chevrolet Blazer. The XJ's unibody construction and solid axles set it apart in its segment for off-road capability.
Key Features
Features:
Durable unibody construction, legendary Selec-Trac or Command-Trac 4x4 systems, robust inline-six engines, and a compact, highly maneuverable platform. The 1999 model year benefits from significant updates over previous generations.
📋 Manual Details
Coverage Areas
Areas:
Introduction, Lubrication and Maintenance, Suspension, Differential and Driveline, Brakes, Clutch, Cooling System, Battery, Starting Systems, Charging System, Ignition System, Fuel System, Emission Control System, Exhaust System, Engine Mechanical, Transmission, Transfer Case, Wheels and Tires, Body, Frame, Steering, Heating and Air Conditioning (HVAC), Power and Manual Accessories, Restraints, Electrical System, Wiring Diagrams, Body Electrical, Diagnostics and Testing
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Electronic Service Repair Manual
Language
Language:
English
Format
Format:
Electronic (likely PDF)
📖 Manual Coverage
Systems Covered
Systems:
Engine mechanical (4.0L & 2.5L I6/I4), engine performance, cooling system, fuel system, ignition system, starting system, charging system, exhaust system, emission control systems, automatic transmission (AW4), manual transmission (AX-5, NV3550), transfer case (NP231, NP242), driveline and differentials (Dana 30 front, Chrysler 8.25 rear), suspension (front and rear), steering system, brake system (ABS and non-ABS), clutch system, HVAC system, power and manual accessories, body electrical, restraint systems, chassis electrical, frame and body repairs, diagnostics and troubleshooting.
Procedures Included
Procedures:
Routine maintenance (oil changes, fluid checks, filter replacements), scheduled maintenance intervals, component diagnostics, troubleshooting guides, detailed repair procedures for all major systems, removal and installation of engine and transmission components, suspension and steering alignment, brake caliper and master cylinder service, electrical system diagnostics, HVAC system repair, body panel repair, airbag system service precautions, wiring diagram interpretation, torque specifications, diagnostic trouble codes (DTCs) interpretation and resolution.
Technical Depth
Depth:
Comprehensive factory-level detail covering diagnosis, repair, and overhaul. Includes specifications, procedures, tolerances, and wiring diagrams necessary for professional-level service and repair.
📊 Manual Specifications
File Format
Format:
Electronic Document (PDF recommended for searchability and ease of use)
Print Quality
Quality:
High resolution, suitable for digital viewing and printing of individual pages or sections.
Binding Type
Binding:
Not Applicable (Electronic)
Paper Type
Paper Type:
Not Applicable (Electronic)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (242 ci) OHV Inline-6 "PowerTech"
Engine 2:
2.5L (150 ci) OHV Inline-4 "H.O."
Performance
Horsepower 4.0L:
189 hp @ 4700 rpm
Torque 4.0L:
222 lb-ft @ 4000 rpm
Horsepower 2.5L:
125 hp @ 4600 rpm
Torque 2.5L:
150 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECU:
Jeep Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission Type Standard:
42RE 4-speed Automatic (with 4.0L engine)
Optional
Transmission Type Optional Auto:
AW4 4-speed Automatic (with 2.5L engine)
Transmission Type Optional Manual:
AX-5 5-speed Manual (with 2.5L engine)
Transmission Type Optional Manual 6Cyl:
NV3550 5-speed Manual (late 1999 model with 4.0L)
Features
Transfer Case Options:
Selec-Trac (NV242), Command-Trac (NP231)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.5 inches (4255 mm)
Width:
70.3 inches (1786 mm)
Height:
64.3 inches (1633 mm)
Weights
Curb Weight Approx:
3400-3700 lbs (1542-1678 kg)
Cargo
Cargo Volume Behind Rear Seat:
33.9 cu ft (0.96 m³)
Cargo Volume With Rear Seat Folded:
71.2 cu ft (2.02 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (for 4WD models)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, available on all four wheels on some models.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
3-point front seat belts with pretensioners, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Available as an option.
Traction Control:
Not typically available on this model year, focus is on mechanical grip and driver skill.
Connectivity
Phone Integration:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine Oil:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first, depending on oil type and driving conditions. Refer to manual for specific recommendation.
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months.
Transmission Fluid Change:
Every 30,000-50,000 miles (48,000-80,000 km) for automatic transmission, more frequently for severe use. Manual transmission fluid change typically at 60,000-100,000 miles (96,000-160,000 km).
Fluid Specifications
Engine Oil Specification:
API SN or SP, SAE 10W-30 (for 4.0L), SAE 5W-30 (for 2.5L). Check owner's manual for precise recommendations.
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a green ethylene glycol based coolant. 50/50 mix with distilled water.
Automatic Transmission Fluid:
ATF+4 (MS-9602) for 42RE, Dexron III for AW4.
Manual Transmission Fluid Nv3550:
NV3550 requires Mopar NV3550 fluid or equivalent GL-4 gear oil.
Differential Fluid Front Rear:
API GL-5, SAE 80W-90. For Trac-Lok (limited-slip) differentials, add friction modifier.
Known Issues
Engine Cracked Cylinder Head 4.0L:
Common on earlier 4.0L engines, though less prevalent by 1999. Manual provides diagnostic procedures.
Heater Core Leaks:
Prone to leaks due to its location within the dashboard. Manual covers replacement procedures.
Power Steering Pump Leaks:
Can develop leaks at the pump or hoses. Manual details diagnostic and repair steps.
Rear Main Seal Leaks:
Can occur on higher mileage engines. Manual provides seal replacement procedures.
Transfer Case Chain Stretch:
Common in NP231 cases over time. Manual covers diagnosis and repair.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Building on Jeep's long history of producing rugged, go-anywhere vehicles, the Cherokee (XJ) redefined the compact SUV market with its blend of off-road capability and everyday usability.
Model Evolution
Xj Generation:
The XJ was produced from 1984 to 2001, with significant updates in 1997 that included revised exterior styling, an improved interior, and updated powertrains, making the 1999 model a refined iteration of the original design.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years Xj:
1984-2001
🏆 Awards & Recognition
Recognitions
Four Wheeler Magazine Pickup Truck Of The Year:
While specific awards for the 1999 model might vary, the Cherokee XJ platform itself has historically received accolades for its off-road capability and value from various automotive publications.
Ratings
Value Proposition:
Consistently praised for its affordability and capability, making it a popular choice for budget-conscious off-road enthusiasts.
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