Jeep Cherokee XJ 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1999 Chassis Code: XJ Codes Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle....

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Sku: 413693

Tags: 1999 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Chassis Code:

Codes

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road Vehicle.

Target Audience:

Owners and independent repair shops focused on maintaining and repairing the Jeep Cherokee XJ.

Competitive Analysis

Competitors 1999:

Toyota RAV4, Honda CR-V, Ford Explorer, Nissan Pathfinder.

Key Differentiators:

Renowned off-road capability, robust solid front axle (in many variants), strong inline-6 engine.

Key Features

Off Road Prowess:

Command-Trac NV231 and Selec-Trac NV242 transfer cases, optional limited-slip differentials, high ground clearance.

Durability:

Known for its robust construction and reliable powertrains, particularly the 4.0L engine.

Practicality:

Compact size with surprising interior space and cargo capacity, suitable for daily use and adventures.

📋 Manual Details

Coverage Areas

Primary Coverage:

All aspects of service, repair, and maintenance for the 1999 Jeep Cherokee XJ.

Engine Coverage:

4.0L (242 cid) OHV Inline 6-Cylinder, 2.5L (150 cid) OHV Inline 4-Cylinder.

Transmission Coverage:

AX-15, NV242, NP231 Transfer Cases, AW4 Automatic Transmission, NV3550 Manual Transmission (if applicable for 1999 models).

Drivetrain Coverage:

Front and Rear Axles (Dana 30, Dana 35 IFS), Differentials, Driveshafts, CV Joints, U-Joints.

Suspension Coverage:

Front Leaf Spring Suspension (Sport/Classic trims), Front Coil Spring Suspension (Limited/Country trims), Rear Leaf Spring Suspension, Shock Absorbers, Control Arms, Sway Bars.

Braking System Coverage:

Front Disc Brakes, Rear Drum Brakes, ABS System (if equipped), Brake Lines, Master Cylinder, Power Booster.

Electrical System Coverage:

Wiring Diagrams, Fuses, Relays, Ignition System, Charging System, Starting System, Lighting, Instruments, Power Windows, Power Locks, HVAC Controls, Audio System.

Body And Frame Coverage:

Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Frame Repair.

HVAC Coverage:

Air Conditioning System, Heater Core, Blower Motor, Controls, Refrigerant Procedures.

Fuel System Coverage:

Fuel Pump, Fuel Injectors, Fuel Filter, Fuel Tank, Fuel Lines.

Steering Coverage:

Power Steering System, Steering Column, Steering Gearbox, Tie Rods, Ball Joints.

Cooling System Coverage:

Radiator, Water Pump, Thermostat, Coolant Hoses, Cooling Fan.

Page Count

Estimated Pages:

1500-2000 (typical for comprehensive workshop manuals of this era).

Manual Type

Type:

Workshop Service and Repair Manual.

Language

Language:

English.

Format

Format:

Digital (PDF).

📖 Manual Coverage

Systems Covered

Powertrain:

Comprehensive coverage of engine mechanicals, fuel delivery, ignition, exhaust, cooling, and transmission/drivetrain systems.

Chassis:

Detailed information on suspension, steering, brakes, wheels, and tires.

Electrical:

Extensive wiring diagrams, component testing, and troubleshooting for all electrical systems.

Body:

Coverage includes interior and exterior bodywork, glass, seals, and trim.

HVAC:

In-depth procedures for air conditioning and heating system diagnosis and repair.

Procedures Included

Scheduled Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks, and tune-ups.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for identifying and resolving common and complex issues.

Repair And Rebuild:

Detailed instructions for component removal, disassembly, repair, reassembly, and installation.

Torque Specifications:

Precise torque values for all critical fasteners and bolts.

Special Tools:

Identification of necessary special tools and equipment for specific repair procedures.

Technical Depth

Level:

Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.

Diagnostics:

Advanced diagnostic trees and explanations of system operation.

Schematics:

Detailed electrical schematics and vacuum diagrams.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text content for easy navigation.

Resolution:

High resolution, suitable for clear viewing and printing.

Print Quality

Quality:

N/A (Digital Format), but assumes original content quality.

Binding Type

Type:

N/A (Digital Format).

Paper Type

Type:

N/A (Digital Format).

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L (242 cid) OHV 12-valve Inline 6-Cylinder.

Engine 2:

2.5L (150 cid) OHV 8-valve Inline 4-Cylinder.

Performance

4.0L Horsepower:

Approx. 180-190 hp (depending on specific calibration).

4.0L Torque:

Approx. 220-230 lb-ft (depending on specific calibration).

2.5L Horsepower:

Approx. 125 hp.

2.5L Torque:

Approx. 150 lb-ft.

Fuel System

Injection Type:

Multi-port Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline.

Cooling System

Coolant Capacity:

Approx. 10 quarts (9.5 Liters) for 4.0L, 7 quarts (6.6 Liters) for 2.5L.

Ignition System

Type:

Distributorless Ignition System (DIS) with distributor-less coil pack for 4.0L. Single Coil with Distributor for 2.5L.

🔧 Transmission

Standard

Transmission 1:

42RE 4-Speed Automatic Transmission (common with 4.0L).

Transmission 2:

AX-15 5-Speed Manual Transmission (common with 2.5L and some 4.0L).

Optional

Transmission 3:

NV3550 5-Speed Manual Transmission (introduced late in XJ production, may not be prevalent in all 1999 models but worth noting for continuity).

Features

Transfer Case 1:

NV231 Command-Trac (Part-Time 4WD).

Transfer Case 2:

NV242 Selec-Trac (Full-Time 4WD optional).

Fluid Specifications

Automatic Transmission Fluid:

Chrysler ATF+4 (or equivalent like Dexron III/Mercon for earlier specs, but ATF+4 is preferred).

Manual Transmission Fluid:

API GL-5, SAE 75W-90 Gear Oil (for AX-15 and NV3550).

Fluid Capacities

Automatic Transmission Capacity:

Approx. 8.5 pints (4 liters) for refill, 11.5 pints (5.5 liters) for complete overhaul.

Manual Transmission Capacity:

Approx. 2.5 quarts (2.4 liters) for AX-15, 2.7 quarts (2.6 liters) for NV3550.

📐 Dimensions

Exterior

Length:

Approx. 167.5 inches (4255 mm).

Width:

Approx. 70.5 inches (1791 mm).

Height:

Approx. 63.7 inches (1618 mm).

Wheelbase:

Approx. 101.4 inches (2575 mm).

Ground Clearance:

Varies by trim and tire size, typically around 8-9 inches (203-229 mm).

Weights

Curb Weight:

Approx. 3300 - 3700 lbs (1497 - 1678 kg) depending on configuration.

Gross Vehicle Weight Rating:

Approx. 4750 - 5000 lbs (2154 - 2268 kg).

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 Stars (for some configurations/years, specific 1999 ratings may vary slightly).

Active Features

Anti-lock Braking System (optional on most trims, standard on some).

Traction Control:

Not commonly available on 1999 XJ models.

Passive Features

Airbags:

Driver and Passenger Front Airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, lap belts for rear passengers.

Construction

Body On Frame:

Classic body-on-frame construction, known for durability in off-road conditions.

💡 Technology Features

Infotainment

Audio System:

AM/FM radio with cassette player, optional CD player. Basic speaker configurations.

User Interface:

Analog gauges and physical button controls for climate and audio. Simple dashboard layout.

Driver Assistance

Cruise Control:

Available.

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first, depending on driving conditions.

Engine Oil Filter:

Replace with every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change:

Automatic: Every 30,000-50,000 miles (48,000-80,000 km). Manual: Inspect regularly, change as needed or at higher mileages (e.g., 60,000-100,000 miles).

Brake Fluid Flush:

Every 2 years or 30,000 miles (48,000 km).

Fluid Specifications

Engine Oil Specification:

API SJ, SAE 10W-30 (preferred for 4.0L and 2.5L in most climates). Check owner's manual for temperature-specific recommendations.

Coolant Specification:

Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent HOAT coolant.

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+4.

Brake Fluid Type:

DOT 3.

Known Issues

Common Issue 1:

Cracked cylinder heads on the 4.0L engine (especially earlier models, but can occur in later ones due to overheating).

Common Issue 2:

Water pump leaks or bearing failure.

Common Issue 3:

Radiator leaks, particularly the plastic end tanks.

Common Issue 4:

Leaf spring 'saggy butt' syndrome in the rear suspension.

Common Issue 5:

Power steering pump leaks or whine.

Common Issue 6:

Transfer case chain stretch or wear.

Common Issue 7:

Window regulator failures.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long history of producing capable off-road vehicles, dating back to WWII with the Willys MB.

Model Evolution

Xj Generation Start:

The XJ Cherokee was introduced in 1984 as the first true compact SUV and a unibody vehicle, revolutionary for its time.

Xj Generation End:

The XJ generation ran from 1984 to 2001 in North America.

1999 Updates:

The 1999 model year saw minor updates, including potential revisions to the interior and exterior styling, and continued refinement of the powertrain and suspension systems.

Production

Manufacturing Plant:

Mainly Toledo, Ohio, USA.

Production Years:

1984-2001 (North America).

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Often lauded by off-road publications for its capability and value.

Utility Vehicle Designation:

Widely recognized as one of the pioneering compact sport utility vehicles.

Ratings

Consumer Reports Historical Ratings:

Varied over its lifespan; often rated average to above average for reliability, but specific 1999 ratings should be researched.