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Jeep Grand Cherokee 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1999 Generation Platform: WJ Codes Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size SUV Target Audience: Off-road enthusiasts, families,...
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Jeep Grand Cherokee 1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
1999
Generation
Platform:
WJ
Codes
Chassis Code:
WJ
👋 Introduction
Market Position
Segment:
Mid-size SUV
Target Audience:
Off-road enthusiasts, families, individuals seeking a capable and comfortable SUV
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet Blazer/TrailBlazer, Toyota 4Runner, Nissan Pathfinder
Key Features
Off Road Capability:
Renowned Jeep off-road prowess with available 4WD systems and solid axles
Powertrain Options:
Choice of robust inline-6 and powerful V8 engines
Interior Comfort:
Spacious interior, comfortable seating, refined ride for its class
Towing Capacity:
Strong towing capabilities
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, though not explicitly stated)
Manual Specifications
File Format:
Likely PDF (searchable text and image quality depend on original source)
Print Quality:
Variable (dependent on digitization of original prints)
Binding Type:
N/A (for digital format)
Paper Type:
N/A (for digital format)
📖 Manual Coverage
Systems Covered
Engine:
4.0L (AMC 242) I6, 4.7L (E.G.R.) V8 (PowerTech)
Transmission:
42RE (4-speed Automatic), NV3500 (5-speed Manual - less common, but applicable)
Drivetrain:
4WD (Selec-Trac, Quadra-Trac II), 2WD configurations
Suspension:
Front: Solid Dana 30, Rear: Solid Dana 35 or Dana 44a (depending on configuration)
Brakes:
Front Disc (Vented), Rear Disc (Solid)
Electrical:
Full wiring diagrams, lighting, ignition, charging system, starting system, instrument cluster, ECUs (PCM, BCM)
Fuel System:
Fuel injection (MPI), fuel pump, pressure regulator, injectors
Cooling System:
Radiator, water pump, thermostat, fan clutch/electric fan
Exhaust System:
Catalytic converter, mufflers, pipes
Steering:
Power steering system, steering column, linkage
Body And Chassis:
Frame construction, body panels, doors, glass, interior trim
HVAC:
Heating, Ventilation, Air Conditioning system components and operation
Safety Systems:
Airbags (SRS), seat belts
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and changes, tire rotation, tune-ups
Engine Repair:
Overhaul, component replacement (e.g., head gasket, water pump, timing chain)
Transmission Repair:
Rebuild procedures, clutch replacement (manual), torque converter service (automatic)
Brake Service:
Pad/shoe replacement, rotor/drum service, caliper/wheel cylinder overhaul, brake fluid flush
Suspension And Steering Repair:
Ball joint replacement, tie rod end service, shock/strut replacement, power steering pump/rack replacement
Electrical Troubleshooting:
Diagnostic procedures, component testing, wiring harness repair
Diagnostics:
OBD-II (On-Board Diagnostics) system interpretation, fault code lookup
Bodywork And Collision Repair:
Panel alignment, door hinge adjustment, glass replacement
HVAC Repair:
Component replacement (compressor, condenser, evaporator), refrigerant service
Timing Belt Replacement:
Crucial for 4.7L V8 (interference engine)
Differential Service:
Fluid changes, bearing adjustment
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Tools Required:
Basic hand tools, diagnostic scan tool, multimeter, specialized tools as indicated
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Specifications for engine, transmission, and driveline components
Wiring Diagrams:
Detailed and component-specific wiring schematics
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
AMC 242 (4.0L)
Engine 1 Configuration:
Inline 6-cylinder
Engine 1 Displacement:
242 cubic inches (3.96 liters)
Engine 1 Horsepower:
185 hp @ 4600 rpm (approx.)
Engine 1 Torque:
235 lb-ft @ 3000 rpm (approx.)
Secondary Engine
Engine 2 Code:
E.G.R. (PowerTech)
Engine 2 Configuration:
V8
Engine 2 Displacement:
4.7 liters (285 cubic inches)
Engine 2 Horsepower:
220 hp @ 4700 rpm (approx.)
Engine 2 Torque:
285 lb-ft @ 3400 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane (Unleaded)
Performance
Emissions Control:
Catalytic converter, EGR system
🔧 Transmission
Standard
Transmission 1 Type:
42RE 4-speed Automatic
Optional
Transmission 2 Type:
NV3500 5-speed Manual (Less common)
Features
Automatic Transmission Control:
Electronically controlled with lock-up torque converter
Transfer Case Options:
Selec-Trac (242), Quadra-Trac II (247)
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Specification)
Fluid Capacities
Automatic Transmission Capacity:
Approx. 9.5 quarts (9.0 liters) for a drain and fill
📐 Dimensions
Exterior
Wheelbase:
116.7 inches (2964 mm)
Length:
184.6 inches (4689 mm)
Width:
73.5 inches (1867 mm)
Height:
67.5 inches (1715 mm)
Weights
Curb Weight:
Approx. 4200 - 4600 lbs (1905 - 2087 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5800 - 6000 lbs (2630 - 2721 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 1999 model year)
NHTSA Front Impact Passenger:
4 Stars (for 1999 model year)
IIHS Side Impact:
Acceptable (varies by specific test data)
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel)
Traction Control:
Available (e.g., on Quadra-Trac II models)
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seat Belts:
Three-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player and/or cassette tape, optional premium audio systems (e.g., Infinity)
Navigation:
Optional factory navigation system was available on some trims
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Available
Connectivity
Power Windows Locks:
Standard on most trims, power rear liftgate glass
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (severe vs. normal service)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on service)
Coolant Flush:
Every 30,000-50,000 miles
Spark Plug Replacement 4.0L:
Approx. 100,000 miles (Platinum or Iridium plugs)
Spark Plug Replacement 4.7L:
Approx. 100,000 miles (Platinum or Iridium plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic blend or full synthetic recommended)
Engine Oil Capacity 4.0L:
5 Quarts (4.7 Liters) with filter
Engine Oil Capacity 4.7L:
6 Quarts (5.7 Liters) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, typically a Mopar OAT product or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Cracked cylinder heads on early 4.7L V8 engines (though less common on '99 models than later ones)
Common Issue 2:
Transmission solenoid issues (42RE)
Common Issue 3:
Worn suspension components (ball joints, control arm bushings) due to weight and usage
Common Issue 4:
Water pump leaks
Common Issue 5:
Blend door actuator failures in HVAC system
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage in off-road vehicles, dating back to WWII
Model Evolution
Wj Generation Introduction:
The WJ Grand Cherokee was introduced for the 1999 model year, replacing the ZJ generation. It featured a more refined interior and exterior, improved on-road manners, and a unibody construction (though still robust) compared to some earlier body-on-frame SUVs.
Key Design Changes Wj:
Quadra-Coil suspension (coil springs all around), improved aerodynamics, and a more luxurious interior.
Production
Manufacturing Locations:
Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Motor Trend SUVyoty:
MotorTrend SUV of the Year for 1999
Off Road Magazine Awards:
Frequently cited for its off-road capability and market presence in enthusiast publications
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