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Mitsubishi Galant 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1999 Codes Chassis Code: E50/E60/E70/E80 series 👋 Introduction Market Position Segment: Mid-size sedan, competing in a crowded segment with offerings from...
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Sku: 149012
Mitsubishi Galant 1999 Service Repair ManualMitsubishi Galant 1999 Service Repair ManualMitsubishi Galant 1999 Service Repair ManualMitsubishi Galant 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1999
Codes
Chassis Code:
E50/E60/E70/E80 series
👋 Introduction
Market Position
Segment:
Mid-size sedan, competing in a crowded segment with offerings from Toyota, Honda, Ford, and Chevrolet.
Competitive Analysis
Key Competitors 1999:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Malibu, Nissan Altima.
Key Features
Platform:
8th generation platform offered a more stylish and aerodynamic design compared to its predecessors.
Engine Options:
Available with a choice of fuel-efficient four-cylinder engines and a more powerful V6.
Drivetrain Options:
Offered both Front-Wheel Drive (FWD) and optional All-Wheel Drive (AWD) for enhanced traction.
📋 Manual Details
Coverage Areas
Vehicle Generations:
Covers the 8th generation Mitsubishi Galant (1993-2003), specifically focusing on the 1999 model year.
Regions:
Primarily targets North American specifications, but likely includes relevant global variations.
Page Count
Estimated Pages:
Likely in the range of 1000-1500 pages, typical for comprehensive factory service manuals.
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Automatic transmission (AT), manual transmission (MT) diagnostics, service, and overhaul.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive shafts, differentials, CV joints.
Suspension:
Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, alignment.
Steering:
Power steering system, steering gear, steering column, tie rods.
Brakes:
Front disc brakes, rear disc brakes (or drum depending on trim), ABS system, brake lines, master cylinder, calipers.
Electrical:
Battery, charging system, starting system, ignition system, lighting, instruments, gauges, horn, wipers, power accessories.
Body And Chassis:
Body panels, doors, windows, interior trim, exterior trim, bumpers, frame structure, corrosion prevention.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser.
Safety Systems:
Airbag system (SRS), seat belts, body integrity for crashworthiness.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine control and ABS.
Repair:
Step-by-step repair instructions for all major components and systems, including engine, transmission, suspension, brakes, and electrical.
Overhaul:
Detailed procedures for complete engine and transmission rebuilds.
Adjustment:
Procedures for adjusting brakes, clutch, parking brake, and suspension geometry.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Specifications:
Detailed technical specifications, torque values, clearances, and tolerances for all components.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.
Diagnostic Tools:
Covers use of basic hand tools, specialized diagnostic equipment (e.g., OBD-II scanner), and testing procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clear diagrams and text.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Searchability
Feature:
Likely text-searchable PDF, allowing for quick location of specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC I4)
Displacement 1:
1997 cc
Horsepower 1:
Approx. 135 hp @ 6000 rpm
Torque 1:
Approx. 135 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc
Horsepower 2:
Approx. 195 hp @ 6000 rpm
Torque 2:
Approx. 207 lb-ft @ 4500 rpm
Fuel System
Injection:
Electronic Multi-Point Fuel Injection (MPI)
Octane Rating:
87 Octane (Regular Unleaded), 91 Octane recommended for V6
Engine Management
System:
Engine Control Module (ECM) / Powertrain Control Module (PCM)
🔧 Transmission
Standard
Type FWD:
5-speed Manual Transmission (MT)
Optional
Type FWD AWD:
4-speed Automatic Transmission (AT) with electronically controlled lock-up clutch
Optional Awd
System:
INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with Sports Mode for AT
Fluid Specifications
Atf Type:
Mitsubishi DIAQUEEN ATF SP-II M or equivalent Dexron III
Mtf Type:
GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
Approx. 4720 mm (185.8 in)
Width:
Approx. 1760 mm (69.3 in)
Height:
Approx. 1400 mm (55.1 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight Est:
Approx. 1400-1550 kg (3086-3417 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Likely achieved 4-star rating (model year specific verification recommended)
NHTSA Passenger Front Impact:
Likely achieved 4-star rating (model year specific verification recommended)
Active Features
ABS:
Standard on most trims, Anti-lock Braking System
Passive Features
Airbags:
Driver and front passenger airbags (SRS - Supplemental Restraint System)
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats
Child Seat Anchors:
LATCH/ISOFIX system not standard in 1999, though some models may have provisions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and/or CD player. Premium audio systems often available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Traction Control:
Optional on some models, particularly those with AWD.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity in this era.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement I4:
Every 30,000 miles (48,000 km) with platinum-tipped plugs.
Spark Plug Replacement V6:
Every 60,000 miles (96,000 km) with platinum-tipped plugs.
Timing Belt Replacement:
Critical: Every 60,000 miles (96,000 km) or 4 years for 4G63 engine due to interference design. V6 uses a timing chain.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 (preferred) or 10W-30. Capacity: 4.5 US quarts (4.3L) with filter for I4, 4.7 US quarts (4.5L) with filter for V6.
Coolant:
Mitsubishi Super Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water. Capacity: Approx. 7.0 US quarts (6.6L).
Brake Fluid:
DOT 3 or DOT 4 approved brake fluid.
Known Issues
Engine Mounts:
Premature wear and cracking of engine mounts, leading to vibration and noise.
Transmission Shifts At:
Delayed or harsh shifts, particularly on higher mileage vehicles, often due to valve body issues or solenoid failure.
ABS Sensor Failure:
ABS warning light illumination due to faulty wheel speed sensors.
Cv Joint Boots:
Tearing of CV joint boots can lead to premature wear of the joints.
Power Window Regulators:
Failure of power window regulators and motors.
📚 Vehicle History
Brand Heritage
Company:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of engineering and innovation.
Model Evolution
Generation Start:
The 8th generation Galant (launched 1993 in Japan, 1994 in North America) represented a significant shift in styling and platform design, moving towards a more European-influenced aesthetic.
Trim Levels 1999:
Typically included ES (base), LS (mid-level), GS (sporty, often V6), and GTZ (top-tier V6 with AWD).
Production
Manufacturing Locations:
Primarily produced in Japan (Okazaki Plant) and the United States (Normal, Illinois Plant).
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Past models received mixed reviews for reliability; specific 1999 year ratings should be checked.
Certifications
Emission Standards:
Designed to meet EPA emission standards for the 1999 model year.
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