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1999 Polaris Snowmobile Workshop Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Polaris Model: Snowmobile Year: 1999 Product Name: 1999 Polaris Snowmobile Workshop Service Repair Manual Download PDF Generation Code: Not Applicable (Snowmobile) 👋 Introduction Market Position...
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Type: Snowmobile
Vendor:
Sku: 66366
Tags:
1999
ATV
Polaris
Powersports
Snowmobile
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Snowmobile
Year:
1999
Product Name:
1999 Polaris Snowmobile Workshop Service Repair Manual Download PDF
Generation
Code:
Not Applicable (Snowmobile)
👋 Introduction
Market Position
Role:
Essential diagnostic and repair resource for 1999 Polaris snowmobile owners
Competitive Analysis
Advantage:
OEM-level accuracy and detail, providing cost savings compared to professional service.
Key Features
Features:
Instant download, comprehensive coverage, high-quality illustrations, extensive model applicability.
📋 Manual Details
Coverage Areas
Applicable Models:
• Polaris 340
• Polaris 340 DLX
• Polaris 340 Touring
• Polaris Sport
• Polaris Sport Touring
• Polaris Transport
• Polaris XCF
• Polaris 440 XCR
• Polaris Trail
• Polaris Trail Touring
• Polaris Trail RMK
• Polaris Super Sport
• Polaris 500
• Polaris 500 Classic
• Polaris 500 RMK
• Polaris Classic Touring
• Polaris XLT Special
• Polaris XLT Classic
• Polaris XLT Touring
• Polaris 500 XC
• Polaris 500 XC SP
• Polaris 600 XC
• Polaris 600 XC SP
• Polaris 700 XC
• Polaris 700 XC SP
• Polaris 600 RMK
• Polaris 700 RMK
• Polaris 700 SKS
• Polaris 700 XCR
• Polaris 800 XCR
• Polaris Wide Trak LX
Page Count
Estimate:
High (Exact count not provided, typical for comprehensive workshop manuals)
Manual Type
Type:
OEM Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
List:
• General Information
• Routine Maintenance
• Engine Removal and Installation
• Fuel System (Carburetion, Fuel Pump, Lines)
• Lubrication System (Oil, Greases)
• Cooling System (Air/Liquid Cooled, Radiator, Hoses)
• Engine Specifications (Displacement, Bore, Stroke, Compression)
• Transmission (Drive Clutch, Driven Clutch, Belt, Gearbox, Chain)
• Steering System (Handlebars, Steering Post, Tie Rods)
• Suspension (Front Shocks/Struts, Rear Suspension, Bogies, Tracks)
• Body Work (Panels, Seat, Fenders, Plastics)
• Intake System (Airbox, Reed Valves)
• Exhaust System (Muffler, Pipes)
• Electrical System (Ignition, Lighting, Battery, Charging System, Starter)
• Troubleshooting (Advanced Diagnostics, Error Codes, Common Problems)
Procedures Included
List:
• Scheduled Maintenance (Oil Changes, Spark Plugs, Belt Inspection)
• Engine Rebuilds (Pistons, Rings, Crankshaft, Connecting Rods)
• Carburetor Adjustment and Rebuild
• Fuel System Component Testing and Replacement
• Cooling System Flushes and Component Replacement
• Transmission and Drive Train Service (Clutch Adjustment, Chain Tension)
• Steering System Inspection and Repair
• Suspension Component Servicing and Replacement
• Electrical System Diagnostics and Repair (Stator, CDI, Ignition Coil)
• Body Panel Repair and Replacement
• Track and Skid frame Inspection and Maintenance
• Brake System Service (Pads, Rotors, Lines)
• Starting System Service (Starter Motor, Solenoid)
• Lighting System Repair
• Troubleshooting specific issues like no spark, poor performance, starting problems
Technical Depth
Depth:
Comprehensive (Factory-level detail for DIY and professional mechanics)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High Quality Diagrams and Instructions
Binding Type
Type:
Digital Download (Printable)
Paper Type
Type:
Not Applicable (Digital)
Searchability
Feature:
Searchable text (typical for well-produced PDFs)
Compatibility
Devices:
All Versions of Windows & Mac, Tablets, Smartphones (Android, iOS)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Description:
Variety of 2-stroke engines including 340cc, 440cc, 500cc, 600cc, 700cc, and 800cc displacements, specific configurations vary by model.
Performance
Horsepower Range:
Varies significantly by engine size and tune (e.g., 340cc models typically 40-50 HP, 800cc models exceeding 100 HP).
Fuel System
Type:
Primarily carbureted (Mikuni or Keihin carburetors common), some later models may have early EFI systems. Manual covers carb tuning, jetting, and fuel pump service.
Lubrication
System:
2-stroke oil injection system or pre-mix (manual specifies correct oil type and mixture ratios).
Cooling
System:
Both fan-cooled (air-cooled) and liquid-cooled systems depending on model. Manual covers coolant type, capacity, and flushing procedures.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) utilizing a primary drive clutch and a driven secondary clutch with a drive belt.
Optional
Type:
Not Applicable (CVT is standard for this era of Polaris snowmobiles)
Features
Clutch Service:
Detailed procedures for primary and secondary clutch inspection, cleaning, adjustment, and replacement of components like weights, springs, and helix.
Gearbox
Lubrication:
Manual covers gearbox oil type and change intervals for reverse gear (if equipped).
📐 Dimensions
Exterior
Description:
Dimensions vary significantly by model (trail, mountain, touring). Manual provides specific chassis and body component measurements where relevant for repair.
Weights
Dry Weight Range:
Typically 450-650 lbs (200-300 kg) depending on engine size and features.
🛡️ Safety Features
Ratings
Description:
Not Applicable (Snowmobiles are not subject to automotive safety rating systems like NHTSA or Euro NCAP).
Active Features
List:
• Brake System (Disc Brakes)
• Handlebar Grip and Throttle Control
• Kill Switch/Lanyard
Passive Features
List:
• Robust Chassis Construction
• Handlebar Padding
• Seat Design for Stability
💡 Technology Features
Infotainment
Description:
Minimal by modern standards. Primarily focused on essential controls and indicators (speedometer, tachometer, temperature gauge).
Driver Assistance
Description:
None. Focus is on mechanical systems and rider control.
Connectivity
Description:
None.
🔧 Maintenance
Service Intervals
Description:
Manual details specific intervals for tasks such as checking/replacing drive belts, spark plugs, chain case oil, inspecting suspension, and cleaning clutches. Typically based on mileage or operating hours, but manual will specify.
Fluid Specifications
Engine Oil:
2-stroke oil (specific type and ratio for injection or pre-mix to be detailed in manual).
Gearbox Oil:
Specific gear oil viscosity (e.g., SAE 80W-90 or similar, manual will confirm).
Coolant:
Ethylene glycol-based antifreeze for liquid-cooled models (manual will specify mixture ratio and type).
Known Issues
Common Problems:
Potential issues for this era can include clutch wear, carburetor tuning problems, exhaust pipe leaks, and drive belt issues. Manual provides troubleshooting for these.
Ignition Maintenance
Spark Plugs:
Regular inspection and replacement of spark plugs. Manual will specify correct plug type, gap, and replacement interval.
Track Maintenance
Tension:
Procedure for checking and adjusting track tension to prevent excessive wear or slippage.
📚 Vehicle History
Brand Heritage
Polaris:
Polaris is a long-standing American manufacturer with a deep history in snowmobile production, known for innovation and performance.
Model Evolution
1999 Era:
The 1999 model year represents a mature stage of Polaris's independent suspension and engine development, with popular chassis like the RMK for mountain riding and XC models for trail performance.
Production
Locations:
Polaris snowmobiles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Description:
Not Applicable (Specific awards for model year not readily available for snowmobiles, but Polaris models were highly regarded for performance and reliability).