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Suzuki GSX-R 750 2000-02 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX-R750 Codes Model Years Covered: 2000, 2001, 2002 👋 Introduction Market Position Segment: Supersport Motorcycle Reputation: Renowned for its performance, handling, and race-bred...
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Type: Motorcycle
Vendor:
Suzuki
Sku: 279610
Tags: 2000 2001 2002 GSX Series GSX-R 750 Motorcycle Motorcycles Suzuki
Suzuki GSX-R 750 2000-02 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R750
Codes
Model Years Covered:
2000, 2001, 2002
👋 Introduction
Market Position
Segment:
Supersport Motorcycle
Reputation:
Renowned for its performance, handling, and race-bred heritage.
Competitive Analysis
Key Competitors:
Yamaha YZF-R6, Honda CBR600RR, Kawasaki Ninja ZX-6R.
Key Features
Performance Focus:
High-revving engine, aerodynamic fairings, advanced suspension and braking systems.
Manual Value Proposition:
Empowers owners to perform DIY maintenance and repairs, saving significant labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Total Pages:
498
Manual Type
Type:
Comprehensive Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, lubrication system, cooling system, fuel injection system, ignition system, engine disassembly and assembly.
Transmission:
Clutch, gearbox, shift mechanism, maintenance, inspection, repair.
Chassis:
Frame, front fork, rear suspension (shock absorber, linkage), steering system, wheel assembly, brake system (front and rear), electrical system.
Procedures Included
Maintenance:
Periodic inspections, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug service, fluid checks and changes.
Repair:
Engine rebuilds, transmission repairs, suspension overhaul, brake system repairs, electrical component troubleshooting and replacement, bodywork repair.
Troubleshooting:
Diagnostic procedures for common issues, electrical system fault finding, engine performance problems.
Technical Depth
Depth:
Comprehensive, from general maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, hyperlinked table of contents and internal links for quick navigation.
Print Quality
Image Clarity:
High-resolution, detailed diagrams and pictures.
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Displacement:
749 cc (750cc class)
Bore X Stroke:
72.0 mm x 46.0 mm
Performance
Horsepower:
Approximately 135-145 PS (at crankshaft, depending on specific model year tuning and market regulations)
Torque:
Approximately 8.0-8.5 kgf-m (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder (likely Suzuki Dual Throttle Valve - SDTV system)
Cooling System
Type:
Liquid-cooled
Ignition System
Type:
Digital CDI with electronic ignition timing
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-plate clutch
Features
Gear Ratios:
Refer to manual for specific gear ratios (typical sportbike ratios for performance).
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions (typical supersport length).
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approximately 175-180 kg (dry)
Wet Weight:
Approximately 195-200 kg (fully fueled and ready to ride)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant motorcycle safety regulations for its production era.
Active Features
Braking System:
Dual 320mm front discs with 4-piston calipers, single 220mm rear disc with 2-piston caliper. Often feature advanced brake pad compounds.
Suspension:
Fully adjustable front forks (e.g., cartridge type) and adjustable rear shock absorber for precise handling and stability.
Passive Features
Frame Design:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Features:
Basic analog/digital instrument cluster with tachometer, speedometer, odometer, trip meters, fuel gauge, and warning lights. No advanced infotainment systems.
Driver Assistance
Features:
No electronic rider aids like ABS or traction control were standard on these models, reflecting the performance-oriented design of the era.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically every 6,000-10,000 km or annually).
Spark Plug Replacement:
Refer to manual for specific intervals (e.g., 12,000-24,000 km).
Valve Clearance Check:
Refer to manual for specific intervals (e.g., 24,000-48,000 km).
Fluid Specifications
Engine Oil:
Refer to manual for exact viscosity (e.g., 10W-40) and API/JASO specifications (e.g., JASO MA or MA2).
Coolant:
Suzuki recommended antifreeze/coolant mixture (e.g., 50/50 ethylene glycol and distilled water).
Brake Fluid:
DOT 4 brake fluid.
Fork Oil:
Refer to manual for specific viscosity (e.g., SAE 10W) and quantity per fork leg.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, fork seals. Electrical connections can sometimes corrode.
Engine Specific Notes:
While generally robust, proper maintenance is crucial. Some models might experience cam chain tensioner noise if not maintained.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long and storied history in motorcycle racing and performance street bikes, particularly with the GSX-R lineage.
Model Evolution
Gsx R Lineage:
The GSX-R750 has been a benchmark supersport machine since its inception, known for its constant evolution in performance and technology.
Production
Generations Covered:
This manual specifically covers the 'M/N/K1' generation (2000-2002) which saw significant updates from previous models.
Manufacturing Location:
Typically manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The GSX-R750 of this generation consistently received positive reviews for its performance, handling, and value within the supersport class.
Ratings
Performance Ranking:
Considered a top contender in its segment during its production years by various motorcycle publications.
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