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Dodge Neon Workshop Manual 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Codes Platform: PL (Second Generation) 👋 Introduction Market Position Segment: Compact Car Target Audience:...
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Type: Car
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Sku: 278637
Dodge Neon Workshop Manual 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Codes
Platform:
PL (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY mechanics, automotive repair shops, car enthusiasts
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Value Proposition:
Comprehensive coverage for a wide range of model years and all repairs, detailed illustrations
Manual Benefit:
Enables owners and technicians to perform all maintenance, diagnostics, and repairs efficiently and accurately.
📋 Manual Details
Coverage Areas
All Models:
Yes
Repair Scope:
Mechanical & Electrical, A-Z
Page Count
Estimated Pages:
Thousands (comprehensive workshop manual)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Printable Pages (digital format implied)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling
Engine Performance:
Fuel injection, ignition, emissions control, turbocharging (if applicable)
Transmission:
Manual transmission (Getrag NV1500, T350), Automatic transmission (41TE/42LE)
Drivetrain:
Front wheel drive, axles, CV joints, differential
Suspension:
Front struts, rear torsion beams, control arms, bushings, steering linkage
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system, hydraulic lines
Steering:
Power steering system, steering column, rack and pinion
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, fuses, relays
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, underbody components
HVAC:
Heating, ventilation, air conditioning systems, components, and diagnosis
Safety Systems:
Airbags, seatbelts, crumple zones
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation (OBD-II)
Repair Procedures:
Component removal and installation, overhaul procedures, adjustments, calibrations
Diagnostics:
Electrical system diagnostics, sensor testing, actuator testing, ECU diagnostics
Wiring Diagrams:
Complete electrical schematics for all systems
Specification Charts:
Torque specifications, clearances, fluid capacities, wiring color codes
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Tools:
Guidance on using scan tools, multimeters, and specialized diagnostic equipment
Visual Aids:
Numerous detailed pictures, diagrams, and illustrations
📊 Manual Specifications
File Format
Digital Format:
PDF (implied, based on 'printable')
Print Quality
Page Quality:
High-resolution, suitable for printing
Binding Type
Binding:
Not Applicable (digital format)
Paper Type
Paper Type:
Not Applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type 2000-2002:
2.0L (122 cu in) SOHC I4 (2C) / DOHC I4 (2.0L DOHC)
Engine Type 2003-2005:
2.0L (122 cu in) SOHC I4 (4G63 based or similar Chrysler design), later 2.4L (144 cu in) DOHC I4 (EDZ)
Performance
Horsepower 2.0L Sohc:
~132-140 hp @ 5800-6000 rpm (depending on year and specific engine code)
Torque 2.0L Sohc:
~130-135 lb-ft @ 4400-4800 rpm
Horsepower 2.0L DOHc Srt-4:
~200-215 hp @ 5200-5800 rpm (SRT-4 variant)
Torque 2.0L DOHc Srt-4:
~220-230 lb-ft @ 2200-4200 rpm (SRT-4 variant)
Horsepower 2.4L Edz:
~148 hp @ 5600 rpm (2003-2005 models)
Torque 2.4L Edz:
~155 lb-ft @ 4000 rpm (2003-2005 models)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for SRT-4)
Codes
Engine Codes:
Various codes depending on year and spec (e.g., EDZ for 2.4L, various Chrysler codes for 2.0L)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (Getrag NV1500 or similar)
Optional
Transmission Type:
4-Speed Automatic Transmission (41TE/42LE)
Features
Transmission Fluid Spec Auto:
ATF+4 (Chrysler spec)
Transmission Fluid Spec Manual:
Gear Oil (API GL-4 or GL-5, specific viscosity required)
📐 Dimensions
Exterior
Length:
Approx. 174.4 inches (2000-2002), ~178.7 inches (2003-2005)
Width:
Approx. 67.4 inches
Height:
Approx. 55.7 inches
Wheelbase:
Approx. 105.0 inches
Interior
Passenger Volume:
~90-95 cubic feet
Cargo
Trunk Volume:
~12-15 cubic feet (sedan), ~20-25 cubic feet (hatchback)
Weights
Curb Weight:
~2700-3000 lbs (depending on model and options)
Gross Vehicle Weight Rating Gvwr:
~3600-3800 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
Good (for some model years)
NHTSA Front Passenger Impact:
Good (for some model years)
IIHS Frontal Offset:
Acceptable to Good (varies by year)
Active Features
ABS:
Available (standard on some trims/years)
Traction Control:
Available (often tied to ABS)
Passive Features
Airbags:
Frontal airbags (driver and passenger), optional side airbags on some models
Seatbelts:
3-point front and rear seatbelts, pretensioners (driver/passenger front)
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium sound system
Display:
Digital clock, simple dashboard display for audio and climate
Driver Assistance
Cruise Control:
Available
Connectivity
Power Outlets:
12V accessory power outlet
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (synthetic recommended for longer life)
Engine Air Filter Replacement:
Every 30,000 miles or as needed
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, iridium recommended)
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years
Transmission Fluid Change Auto:
Every 30,000-50,000 miles (under severe conditions, sooner)
Transmission Fluid Change Manual:
Inspect at 60,000 miles, change as needed or every 100,000 miles
Fluid Specifications
Engine Oil Type 2.0L:
SAE 5W-30, API SN or newer
Engine Oil Type 2.4L:
SAE 5W-30, API SN or newer
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (HOAT) - Orange
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Premature wear and cracking of engine and transmission mounts
Suspension:
Worn ball joints, tie rod ends, and strut mounts
Electrical:
Faulty power window regulators, instrument cluster failures, O2 sensor issues
HVAC:
Blend door actuator failures, AC compressor clutch issues
Timing Belt:
Crucial to replace on schedule as interference engine (failure leads to severe damage).
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (Dodge is a division)
Model Evolution
Generation:
Second Generation (2000-2006)
Design Changes:
Significant exterior redesign (more aerodynamic, less rounded than first gen), improved interior quality, introduction of a 2.4L engine option and SRT-4 performance variant.
Production
Production Locations:
Belvidere Assembly Plant, Illinois, USA
Production Years Overall:
1995-2005
🏆 Awards & Recognition
Recognitions
Automotive Press:
Received mixed reviews; praised for value and performance (especially SRT-4), criticized for interior materials and refinement by some.
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