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Chevrolet SUBURBAN 2000-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Suburban Generation Codes: GMT800 Model Years Covered: 2000, 2001, 2002 👋 Introduction Market Position Vehicle Segment: Full-size SUV, known for utility, passenger capacity,...
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Type: Truck
Vendor:
Chevrolet
Sku: 96466
Tags: 2000 2001 2002 Cars Chevrolet Featured SUBURBAN Truck
Chevrolet SUBURBAN 2000-2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Suburban
Generation Codes:
GMT800
Model Years Covered:
2000, 2001, 2002
👋 Introduction
Market Position
Vehicle Segment:
Full-size SUV, known for utility, passenger capacity, and towing capability.
Competitive Analysis
Key Competitors:
Ford Excursion, Dodge Durango (in some configurations), Toyota Sequoia.
Key Features
Utility:
Large cargo capacity, ample passenger seating, robust towing and hauling capabilities.
Durability:
Built on a truck platform, offering durability and a comfortable ride for its class.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Page Count:
Not specified, but comprehensive coverage implied by content list.
Scope:
Comprehensive coverage for repair and maintenance tasks, enabling owners to perform complex work.
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and maintenance procedures for applicable engine variants.
Drivetrain:
Covers clutch, gearbox (transmission), propeller shafts, front and rear axles.
Suspension Steering:
Includes front and rear suspensions, and steering system.
Brakes:
Comprehensive brake system repair and maintenance.
Bodywork Chassis:
Covers bodywork and chassis frame.
Electrical Electronic:
Includes the entire electric/electronic system, likely with wiring schematics.
Climate Control:
Covers heat and air conditioning (HVAC) systems.
Wheels Tyres:
Covers wheel and tyre specifications, maintenance, and replacement.
Procedures Included
Basic Repairs Upkeep:
Enables basic repairs and routine maintenance.
Troubleshooting:
Implied by the ability to diagnose and fix any issue.
Rebuilds:
Likely covers component rebuilds for engine, transmission, axles, etc.
Diagnostics:
Essential for understanding and repairing complex systems.
Maintenance Schedule:
Implied to include recommended maintenance schedules.
Technical Depth
Level Of Detail:
Dealer-level instructional guides with step-by-step illustrated procedures.
Documentation Type:
Includes technical information and schematics.
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with all Windows Operating Systems, smartphones, and tablets that can open PDF files.
Installation:
No installation required; simple PDF format.
Print Quality
Printable Pages:
Any page can be printed or more.
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options 2000-2002:
Typically included the 5.3L Vortec V8 (LM7) and the 6.0L Vortec V8 (LQ4/LQ7).
Performance
5.3L Vortec V8:
Approx. 285 horsepower and 325 lb-ft torque.
6.0L Vortec V8:
Approx. 300-320 horsepower and 360-370 lb-ft torque (depending on specific engine code and application).
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI).
Maintenance
Spark Plugs:
Typically ACDelco or equivalent platinum-tipped spark plugs.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission.
Optional
Transmission Codes:
Likely the 4L60E (for 5.3L) and 4L80E (for 6.0L).
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD configurations.
Fluid Specifications
Transmission Fluid:
Dexron III or Dexron-VI compatible ATF (Automatic Transmission Fluid).
📐 Dimensions
Exterior
Wheelbase:
Approximately 130 inches (3302 mm).
Length:
Approximately 219.5 inches (5575 mm).
Width:
Approximately 79.5 inches (2019 mm).
Height:
Approximately 75.0 inches (1905 mm).
Weights
Curb Weight:
Varies by configuration, typically starting around 5,000 lbs (2268 kg).
Gross Vehicle Weight Rating Gvwr:
Around 7,000-7,200 lbs (3175-3266 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Generally received good ratings in frontal impact tests for its era.
NHTSA Side Impact:
Ratings may vary, but typically equipped with side airbags on higher trims or as an option.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS), especially on 4WD models.
Passive Features
Airbags:
Standard front airbags; side-impact airbags available on select trims or as an option.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often included CD players, cassette decks, and multiple speakers. Optional Bose systems were available.
Navigation:
Factory navigation systems were an option on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Onstar:
OnStar telematics system available as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or as indicated by the oil life monitor system.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-97,000 km), depending on usage and fluid type.
Fluid Specifications
Engine Oil:
5W-30 synthetic blend or full synthetic oil is typically recommended for these engines.
Coolant:
GM-specific orange coolant (e.g., Dex-Cool) for systems equipped with it, or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine:
Potential for intake manifold gasket leaks, valve spring issues on some 5.3L models ('crackle' noise), and piston slap in cold weather on some Vortec V8s.
Transmission:
The 4L60E can experience issues with torque converter clutch (TCC) solenoid failures or planetary gearset wear under heavy use.
Suspension:
Wear in ball joints, tie rod ends, and sway bar links are common due to the vehicle's weight and typical usage.
Electrical:
HVAC blower motor resistor failure, power window motor issues, and intermittent dashboard warning lights can occur.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Chevrolet has a long history of producing durable and capable trucks and SUVs.
Model Evolution
Suburban Lineage:
The Suburban is one of the longest-running nameplates in automotive history, tracing its roots back to the 1930s.
Production
Platform:
Built on GM's GMT800 platform, shared with the Chevrolet Silverado/GMC Sierra pickup trucks and Tahoe/Yukon SUVs.
Manufacturing Locations:
Primarily produced at General Motors assembly plants in North America.
🏆 Awards & Recognition
Recognitions
Segment Leadership:
Consistently ranked as a leader in the full-size SUV segment for sales and capability during its production years.
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