🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Model Years Covered:

2000, 2001, 2002

Chassis Codes:

V63W, V65W, V68W (depending on engine and body style - short/long wheelbase).

👋 Introduction

Vehicle Segment:

Mid-size SUV, Off-road capable

Key Selling Points:

Ruggedness, reliability, off-road prowess, comfortable for daily use.

Primary Competitors:

Toyota Land Cruiser Prado, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee

Powertrain Options:

Variety of gasoline and diesel engines, robust 4WD system (Super Select 4WD-II or similar).

Chassis Design:

Body-on-frame construction for durability and off-road capability.

📋 Manual Details

Primary Target Audience:

Professional Technicians

Secondary Target Audience:

Advanced DIY Enthusiasts

Language:

English

Format:

PDF Download

Estimated Page Count:

1500+

Included Sections Count:

Likely includes 20-30 distinct major sections covering all vehicle systems.

Manual Type:

Repair and Service Manual

File Type:

Digital PDF

Searchability:

Text-searchable PDF for quick information retrieval.

Print Quality:

High-resolution, suitable for printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECM/ECU)

Transmission Drivetrain:

Manual Transmission (MT), Automatic Transmission (AT), Transfer Case, Drive Shafts, Axles, Differentials (Front, Rear, Center)

Braking System:

Front and Rear Brakes (Disc/Drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake hydraulics, Parking brake

Suspension Steering:

Front and Rear Suspension (Independent/Solid Axle), Shock Absorbers, Springs, Bushings, Power Steering System, Steering Gearbox/Rack and Pinion

Electrical System:

Battery, Charging System (Alternator), Starting System, Lighting (Headlights, Taillights, Interior), Fuses, Relays, Wiring Diagrams, Instrument Cluster, Power Accessories

Body Chassis:

Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Chassis Components, Corrosion Protection

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, and servicing

Routine Maintenance:

Oil and filter changes, fluid checks and top-offs, tire rotation and pressure checks, spark plug replacement, air filter replacement

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and clearing

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation

Major Component Overhaul:

Engine rebuilding, transmission overhaul, differential repair, suspension component replacement

Electrical Diagnostics Repair:

Wiring harness repair, sensor testing, actuator troubleshooting, module diagnosis

Body Repair:

Panel replacement, dent repair, rust treatment, interior trim repair

Emission Controls:

Information on emission control systems, diagnostic procedures for evaporative emissions and catalytic converter systems.

Depth Of Information:

Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Focus:

Advanced diagnostics with specific troubleshooting flowcharts and component testing procedures.

Wiring Diagrams:

Detailed, high-quality wiring diagrams for all electrical systems.

Torque Specifications:

Extensive list of torque specifications for all fasteners.

Component Tolerances:

Includes critical internal component tolerances for engine and transmission rebuilding.

⚙️ Engine Specifications

Engine Codes And Variants:

Common engines include 3.0L 4D56 (Diesel), 3.2L 4M41 (Diesel), 3.5L 6G74 (Gasoline V6), 3.8L 6G75 (Gasoline V6) - specific to region and model year.

Specific Engine Examples:

3.5L V6 SOHC (6G74) producing around 195-200 HP, 3.2L DI-D DOHC Turbo-Diesel (4M41) producing around 160 HP.

Horsepower Range:

Approx. 125 HP (3.0L Diesel) to 230 HP (3.8L V6 Gasoline), varies by engine and tuning.

Torque Range:

Approx. 294 Nm (3.0L Diesel) to 325 Nm (3.8L V6 Gasoline), varies by engine and tuning.

Fuel Delivery:

Direct Injection (DI) or Common Rail Direct Injection (CRDI) for diesel; Multi-point Fuel Injection (MPI) for gasoline.

Turbocharger:

Intercooled Turbocharger typically for diesel variants.

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission (MT) or 4-speed/5-speed Automatic Transmission (AT) depending on engine and market.

Optional Transmission:

Higher torque-handling manual or advanced automatic transmissions in some variants.

Drivetrain System:

Mitsubishi's Super Select 4WD-II or Easy Select 4WD system, offering various modes including 2WD, 4H, 4HLc, 4LLc.

Transfer Case:

Two-speed transfer case with locking center differential (on Super Select models).

📐 Dimensions

Wheelbase:

Approx. 2780 mm (109.4 in)

Length:

Approx. 4715 mm (185.6 in)

Width:

Approx. 1875 mm (73.8 in)

Height:

Approx. 1850 mm (72.8 in)

Curb Weight:

Approx. 1900 kg - 2100 kg (4189 lbs - 4630 lbs), varies by configuration.

Towing Capacity:

Varies by region and configuration, but typically in the range of 2500-3300 kg (5500-7275 lbs) braked towing capacity.

🛡️ Safety Features

Crash Test Performance:

Varies by region and testing agency. Generally considered robust for its era due to body-on-frame construction.

Active Safety Features:

ABS, EBD (standard on most models), Traction Control (optional on some variants).

Passive Safety Features:

Front airbags for driver and passenger, reinforced safety cell, side-impact door beams.

💡 Technology Features

Infotainment Systems:

Basic factory-installed audio systems with CD players or cassette decks. Some higher trims may have optional premium audio or early navigation systems.

Driver Assistance Features:

Limited compared to modern vehicles. Key features were ABS and potentially cruise control. Stability control and more advanced aids were rare for this period.

Connectivity Options:

No integrated Bluetooth or smartphone connectivity from the factory. Aftermarket solutions are common.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.

Timing Belt Replacement:

For gasoline V6 engines, timing belt replacement is crucial, typically around 100,000 km (60,000 miles). Diesel engines may use timing chains or belts with different intervals.

Engine Oil Type:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 is common for gasoline; diesel oils vary. Check manual for specific viscosity and API rating based on engine.

Coolant Type:

Ethylene glycol-based coolant, typically pink or red, meeting Mitsubishi's specifications. A 50/50 mix with distilled water is standard.

Transmission Fluid Type At:

Diamond ATF SP-II M or equivalent for automatic transmissions. Always use the specified type to avoid damage.

Manual Transmission Fluid:

GL-4 or GL-5 gear oil, SAE 75W-90 is common. Check manual for specific application.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Power steering fluid (Dexron II/III or equivalent specification).

Common Wear Items:

Suspension bushings, ball joints, sway bar links, brake pads and rotors due to weight and usage. Timing belt (gasoline) can be a critical failure point if not replaced.

Diesel Engine Considerations:

Older diesel engines may require injector servicing, glow plug checks, and turbocharger maintenance. Carbon buildup can occur.

Electrical Gremlins:

Intermittent electrical issues can arise with age, often related to grounds, connectors, or specific modules (e.g., ABS, transfer case control).

Rust And Corrosion:

Like many vehicles of this era, particularly those used in areas with road salt or off-road in wet conditions, rust can be a concern in wheel wells, rocker panels, and frame components (if applicable to specific generation/chassis).

📚 Vehicle History

Mitsubishi Motors Legacy:

Mitsubishi has a long history in rugged off-road vehicles, with the Pajero (Montero in some markets) being a flagship model known for its global success in rallies and overland travel.

Generation Context:

These model years (2000-2002) fall within the third generation (1999/2000-2006) of the Pajero, which saw a significant redesign with a monocoque chassis (unibody) replacing the traditional body-on-frame design, improving on-road comfort and handling while retaining off-road capability.

Manufacturing Locations:

Primarily manufactured in Japan by Mitsubishi Motors Corporation.

🏆 Awards & Recognition

Motorsport Heritage:

The Pajero nameplate is synonymous with success in off-road rallies, notably the Dakar Rally, which significantly contributed to its reputation for durability and performance.

Consumer Satisfaction:

Generally well-regarded for its durability and off-road capability, though reliability ratings can vary by specific powertrain and maintenance history.