Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Generation:
Sixth Generation (1995-2007)
Chassis Code:
GM W-body (specifically the LWB W platform for Monte Carlo)
Target Audience:
DIY car owners, amateur mechanics, professional technicians seeking quick reference
Advantage:
Vehicle-specific, dealer-level information, comprehensive coverage, digital format benefits (searchable, printable individual pages)
Features:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, A-Z repair coverage
Savings Potential:
Reduces reliance on mechanics for simpler repairs, empowers owners with knowledge
Primary Coverage:
All models and all repairs A-Z
Dealer Use Indicator:
True (Exact same manual used by dealership technicians)
Page Count Estimate:
Variable based on specific engine/options, but comprehensive
Type:
Service and Repair Manual
Digital Delivery:
Speed Download
Powertrain:
Engine, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension
Chassis And Body:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Exterior & Interior, Engine Hood/ Door, Windshield/Glass Mirror, Instrument Panel, Seat
Electrical And HVAC:
Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Electrical, Multiplex/ Can Communication
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs)
Repair:
Component removal and installation, system overhauls, component-level repairs
Technical Data:
Specifications, torque values, clearances, fluid capacities, wiring schematics
Depth:
Factory high-detail, comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics
Compatibility:
Windows Vista 32/64, XP, ME, 98, NT, 2000, and Mac
Printability:
All pages printable, ability to enlarge images for printing
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Reader Software:
Adobe PDF Reader (free)
Extraction Software:
Winzip or equivalent (free online)
Available Engines:
3.4L V6 (L36), 3.8L V6 (L32), 3.8L Supercharged V6 (L67) - Note: Specific availability may vary by model year and trim.
Horsepower Range:
Approximately 180 hp (L36) to 240 hp (L67)
Torque Range:
Approximately 205 lb-ft (L36) to 280 lb-ft (L67)
Fuel Delivery:
Sequential Fuel Injection (SFI)
Control System:
Powertrain Control Module (PCM)
Wheelbase:
Approximately 109.0 inches (2769 mm)
Length:
Approximately 197.9 inches (5027 mm)
Width:
Approximately 70.9 inches (1801 mm)
Height:
Approximately 55.0 inches (1397 mm)
Curb Weight Range:
Approximately 3400-3700 lbs (1542-1678 kg), depending on engine and options
NHTSA Front Impact Driver:
Likely 4-star (based on typical W-body performance for the era, specific year data needed for precise rating)
NHTSA Front Impact Passenger:
Likely 4-star (based on typical W-body performance for the era, specific year data needed for precise rating)
ABS:
Standard on most models, Antilock Braking System
Traction Control:
Available on some models, often called Traction Control System (TCS)
Airbags:
Frontal airbags for driver and passenger, available side-impact airbags on some models
Seat Belts:
Three-point seat belts with pretensioners
Audio System:
Factory AM/FM stereo with CD player, cassette player (early models), optional premium sound systems with amplifier and subwoofer.
Cruise Control:
Standard cruise control system.
Interior Features:
Power windows, power locks, tilt steering wheel, optional power driver seat, optional sunroof.
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Transmission Fluid Interval:
Refer to manual, often around 50,000-100,000 miles (80,000-160,000 km) for fluid and filter change, or as indicated by transmission fluid monitoring system if equipped.
Spark Plug Replacement:
Varies by plug type, typically 60,000-100,000 miles for modern iridium/platinum plugs.
Engine Oil Type:
SAE 5W-30, API certified (check manual for specific viscosity and certification for each engine variant).
Coolant Type:
Dex-Cool (GM P/N 12378395 or equivalent) - Orange long-life coolant. **Crucial to use correct type.**
Transmission Fluid Type:
Dexron-III H or Dexron-VI (for 4T65-E, check manual for definitive recommendation).
Engine Issues:
Intake manifold gasket leaks (3800 V6), occasional head gasket issues (less common than earlier generations), oil pressure sensor failures.
Transmission Issues:
Torque converter shudder, potential issues with solenoid packs in the 4T65-E transmission under high mileage or neglect.
Suspension Issues:
Worn sway bar end links, worn control arm bushings leading to knocking noises and alignment issues.
Electrical Issues:
Window regulators failing, power lock actuator failures, intermittent dashboard warning lights.
Model Lineage:
The Monte Carlo has a long history as Chevrolet's personal luxury/sport coupe, evolving from muscular styling in earlier generations to a more aerodynamic and contemporary design in its later iterations.
Production Period:
1970-1987, 1995-2007 (this manual covers the second run of the sixth generation)
Manufacturing Plant:
Oshawa Car Plant, Ontario, Canada (primary for this generation)
