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DODGE NEON Workshop Repair Manual All 2000-2005 ModelS COVERED

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact/Economy Car Target Audience: Budget-conscious buyers, first-time car owners,...
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Sku: 271679
DODGE NEON Workshop Repair Manual All 2000-2005 ModelS COVERED
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Generation:
Second Generation (PL)
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact/Economy Car
Target Audience:
Budget-conscious buyers, first-time car owners, DIY enthusiasts
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protege
Key Features
Value Proposition:
Affordable pricing, practical interior, peppy engine options (especially the DOHC variants), available in sedan and coupe body styles
Manual Utility:
Essential for maintaining and repairing the vehicle, providing expert guidance for a wide range of tasks
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Engine Variants Covered:
2.0L SOHC (420A), 2.0L DOHC (ECC/ESX/ESZ), 2.4L DOHC (EDZ)
Trim Levels Covered:
All
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emission control, engine electrical, starting system, charging system, engine diagnostics
Transmission:
Manual transmission (Getrag) service, automatic transmission (41TE) service, clutch system, torque converter, transmission control module (TCM)
Drivetrain:
Front-wheel drive system, axle shafts, CV joints, differential
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link beam axle), shock absorbers, springs, control arms, wheel alignment specifications
Steering:
Power steering system, steering column, steering gear, tie rods, alignment
Brakes:
Front disc brakes, rear drum brakes (standard), optional rear disc brakes, Anti-lock Braking System (ABS), brake hydraulics, parking brake
Electrical:
Complete wiring diagrams, fuses, relays, lighting system, power windows, power locks, horn, wipers, washer system, instrument cluster, driver information center
Body:
Body panels, doors, hood, trunk, bumpers, interior trim, glass, sunroof (if equipped), corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, components, diagnosis, and repair
Safety Restraints:
Airbag system (SRS), seat belts, pretensioners, diagnosis and repair procedures
Procedures Included
Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, belt inspection and replacement, brake fluid flush
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault codes, repair procedures for identified issues
Repair:
Component removal and installation, sub-assembly repairs, major component overhauls
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, sensor testing, actuator testing
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, pressure readings
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, detailed electrical troubleshooting and wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable pages for on-the-go reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine Code:
420A
Base Engine Description:
2.0L SOHC Inline-4
Base Engine Displacement:
1996 cc
Base Engine Horsepower:
114 hp @ 5200 rpm
Base Engine Torque:
124 lb-ft @ 3200 rpm
Performance
Performance Engine Code:
ESX/ESZ (SRT-4)
Performance Engine Description:
2.4L DOHC Turbocharged Inline-4 (High Output)
Performance Engine Displacement:
2354 cc
Performance Engine Horsepower:
200 hp @ 5200 rpm (SRT-4)
Performance Engine Torque:
220 lb-ft @ 2200 rpm (SRT-4)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Ignition System:
Distributorless ignition system (DIS) with coil-on-plug (COP) or coil pack depending on engine
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual
Optional
Optional Transmission Type:
4-speed automatic (41TE)
Features
Manual Gear Ratios:
Refer to manual for specific gear ratios by model/engine
Automatic Transmission Features:
Electronically controlled, torque converter lock-up
📐 Dimensions
Exterior
Wheelbase:
104.4 inches
Length:
174.4 inches (Sedan), 170.4 inches (Coupe)
Width:
67.4 inches
Height:
55.2 inches (Sedan), 53.7 inches (Coupe)
Cargo
Trunk Capacity:
13.1 cubic feet (Sedan), 11.0 cubic feet (Coupe)
Weights
Curb Weight:
Approx. 2800-3100 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4 stars (2000-2001 models)
NHTSA Frontal Passenger:
4 stars (2000-2001 models)
IIHS Side Impact:
Acceptable (models with side airbags)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags (standard), optional side airbags
Seat Belts:
3-point front and rear seat belts, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system
Display:
Digital odometer, analog gauges, driver information display (trip computer, fuel economy)
Driver Assistance
ABS:
Optional ABS system
Connectivity
Cruise Control:
Available on most trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type)
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles. Manual: Check for leaks, fluid change not typically scheduled unless issues arise.
Fluid Specifications
Engine Oil Type:
Refer to manual: typically SAE 5W-30 or 5W-40 synthetic blend or full synthetic, depending on climate and engine.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, orange or pink color.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Chrysler Automatic Transmission Fluid, Type 9602)
Known Issues
Engine Sludge:
Potential for oil sludge buildup in 2.0L SOHC engines if oil changes are neglected.
Transmission Issues:
Occasional transmission hard shifting or failure, particularly in early models with the automatic transmission.
Suspension Wear:
Premature wear of front control arm bushings and rear suspension components can occur.
Electrical Gremlins:
Various minor electrical issues such as faulty window regulators, power lock actuators, or instrument cluster problems.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation Introduction:
The second generation Dodge Neon (PL platform) was introduced for the 2000 model year.
Key Updates:
Updated styling, improved interior quality, introduction of the high-performance SRT-4 model in 2003.
Production
Production Years:
2000-2005
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Car And Driver Alist:
Ten Best Lists (earlier generations of Neon, but indicator of platform potential)
Srt Performance Recognition:
SRT-4 variant was highly praised for its performance and value in its segment.
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