Market Segment:
Compact/Subcompact Sedan, often considered a budget-friendly and practical option in its segment.
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, Nissan Sentra.
Model Differentiation:
The SX 2.0 was a rebadged Mitsubishi Lancer Cedia, offering a slightly different styling and feature set compared to its Japanese counterpart. Known for its value proposition and decent fuel economy.
Systems Covered:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Chassis, Fuel System, Cooling System, Exhaust System, Ignition System, Emissions Control, Diagnostics, Troubleshooting, Interior Components, Exterior Components, Maintenance Schedules, Repair Procedures.
Page Count:
Extensive (typically 1000+ pages for a comprehensive workshop manual)
Manual Type:
Workshop Service Repair Manual
Format:
Digital (PDF likely)
Engine Mechanics:
Detailed descriptions of engine components, disassembly, assembly, timing procedures, cylinder head service, piston and connecting rod installation, crankshaft and bearing service.
Engine Management:
Ignition system operation, fuel injection system diagnosis and repair, emissions control systems (EGR, EVAP), sensor testing and replacement, ECU diagnostics.
Transmission And Drivetrain:
Manual and automatic transmission overhaul, clutch service, driveshaft and CV joint repair, differential service, axle shaft replacement.
Suspension And Steering:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), steering gear diagnosis and repair, power steering system service, wheel alignment specifications.
Brakes:
Front and rear brake system diagnosis, pad and rotor replacement, caliper and wheel cylinder service, brake fluid bleeding procedures, ABS system diagnostics and repair.
Electrical System:
Wiring diagrams, component testing (alternator, starter, battery), lighting system repair, power windows, locks, and mirrors troubleshooting, fuse and relay identification.
HVAC:
Air conditioning system service and repair, heater core replacement, blower motor diagnosis, refrigerant handling procedures.
Body And Chassis:
Body panel repair, door and latch mechanisms, glass replacement, interior trim removal and installation, chassis lubrication and inspection.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, tire rotations.
Troubleshooting Guides:
Systematic diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Component Replacement:
Step-by-step instructions for replacing major components like the alternator, starter, radiator, fuel pump, water pump, and various sensors.
Diagnostic Procedures:
OBD-II fault code interpretation, specific diagnostic tests for sensors, actuators, and control modules.
Depth Of Coverage:
Comprehensive rebuild procedures, detailed torque specifications, electrical schematics, precise measurements, and factory specifications for all major systems.
File Format Details:
Likely a searchable PDF, allowing for quick keyword searches of specific repair procedures or component names. Potentially includes high-resolution diagrams and illustrations.
Print Quality Notes:
Digital format allows for printing of specific pages as needed, ensuring clarity for technical diagrams and instructions.
Binding Type Notes:
N/A for digital format, but implies a professional layout suitable for professional printing.
Paper Type Notes:
N/A for digital format, but professional workshop manuals are typically printed on durable, high-quality paper to withstand garage environments.
Engine Code:
4G63 (shared with Mitsubishi Lancer Evolution)
Configuration:
Inline-4, DOHC, 16-valve
Displacement:
2.0 Liters (1997 cc)
Horsepower:
Approximately 120-135 hp (varies slightly by year and market)
Torque:
Approximately 130-135 lb-ft (varies slightly by year and market)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Coolant Type:
Ethylene Glycol based coolant (e.g., Mopar Antifreeze/Coolant 5/100 or equivalent)
Spark Plugs:
NGK BKR5EKU (example, always verify with manual)
NHTSA Front Impact:
Good (for models tested)
IIHS Side Impact:
Acceptable or Marginal (depending on model year and testing criteria)
ABS:
Available (often standard on higher trims or later models)
Traction Control:
Rarely standard, may be available on higher trims or optional.
Airbags:
Front airbags (driver and passenger) standard. Side airbags may be optional on some models.
Seatbelts:
3-point seatbelts with pretensioners (front seats).
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic blend or full synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles, replace every 30,000 miles or as needed based on conditions.
Cabin Air Filter:
Inspect every 15,000 miles, replace every 30,000 miles or as needed.
Spark Plugs:
Replace every 60,000-100,000 miles depending on plug type (platinum/iridium recommended).
Timing Belt:
Crucial: Replace every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage due to interference design.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change (refer to manual for exact capacity)
Engine Oil Viscosity:
5W-30 (preferred for most conditions)
Coolant Capacity:
Approx. 6.5 quarts (6.2 liters) (refer to manual for exact capacity)
Power Steering Fluid:
ATF Dexron III or equivalent.
Engine Mounts:
Can degrade and cause excessive vibration, particularly during acceleration or idle.
Transmission Issues:
Automatic transmission shift solenoids can fail, leading to rough shifting or 'limp mode'. Clutch wear is typical for manual transmissions.
Suspension Components:
Sway bar links and bushings are common wear items, leading to clunking noises over bumps.
Electrical Gremlins:
Corrosion on grounds, faulty window regulators, and issues with the power door lock actuators can occur.
Exhaust System:
Corrosion and leaks in the exhaust system, particularly the muffler and catalytic converter, are common due to age and climate.
Dodge Positioning:
Dodge historically positioned itself as a performance-oriented or value-driven marque within the Chrysler Corporation. The SX 2.0 aligned with the value segment.
Platform Sharing:
The SX 2.0 is a product of DaimlerChrysler's partnership with Mitsubishi Motors. It is based on the Mitsubishi Lancer Cedia platform (CS chassis). This means many components and diagnostic procedures will be shared with Mitsubishi models of the same era.
Production Location:
Primarily manufactured in Japan by Mitsubishi for the DaimlerChrysler portfolio.
Sales Performance:
Moderate sales, appealing to buyers seeking an economical and reliable compact car, often as a fleet vehicle or second car.
