Vehicle Class:
Light commercial vehicle (LCV), van, chassis cab
Target Audience:
Businesses, tradespeople, fleet operators, and owners requiring detailed repair and maintenance information.
Key Competitors:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Vehicle Strengths:
Robust construction, versatile configurations (van, chassis cab, minibus), durable diesel engines, good load-carrying capacity.
Manual Value Proposition:
Provides essential technical data and repair procedures to maintain and repair the Iveco Daily, reducing reliance on costly dealership services.
Applicable Model Years:
2000-2006
Engine Variants Covered:
2.8L 8140 Diesel (4 Stroke Supercharged), 2.3L F1A Diesel (4 Stroke Turbocharged), 3.0L F1C Diesel (4 Stroke Turbocharged)
Transmission Variants Covered:
5 Speed Mechanical (5 S 200/270/300), 6 Speed Mechanical (6 S 300), 6 Speed Mechanical (6 S 380 OD), 6 Speed Electro-Mechanical (6 AS 300 VD)
Estimated Page Count:
Approximately 800-1200 pages (estimated based on typical workshop manual content and file size)
Manual Type:
Complete Workshop Repair Manual
Language:
English (Assumed based on product listing and common manual availability)
Engine System:
Comprehensive coverage including diagnosis, overhaul, and component testing for 2.8L 8140, 2.3L F1A, and 3.0L F1C diesel engines.
Transmission System:
Detailed procedures for 5-speed and 6-speed mechanical transmissions, including the electro-mechanical 6 AS 300 VD. Covers diagnosis, repair, and overhaul of gearbox components.
Drivetrain System:
Includes propeller shaft, rear axle, and general axles. Covers diagnosis, repair, and maintenance of these components.
Suspension And Steering:
Detailed information on suspension components, wheel alignment, and steering gear (including hydraulic and electro-mechanical systems if applicable to the specified transmissions).
Brakes System:
Coverage of brake system components, diagnosis, and repair procedures (details likely within broader systems or as a dedicated section).
Electrical System:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and diagnostic procedures.
Bodywork And Interior:
Information on body panel repair, interior trim, doors, windows, and associated mechanisms.
Hydro Pneumatic System:
Specific section dedicated to the hydro-pneumatic system, likely covering its operation, maintenance, and repair.
Routine Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, and general inspections.
Engine Repair:
Complete engine rebuild procedures, timing adjustments, component replacement, and diagnostic troubleshooting.
Transmission Repair:
Detailed step-by-step instructions for transmission disassembly, inspection, repair, and reassembly.
Clutch Service:
Procedures for clutch inspection, replacement, and adjustment.
Brake Service:
Brake pad and disc replacement, caliper servicing, brake fluid bleeding, and ABS system troubleshooting.
Suspension And Steering Repair:
Replacement of suspension components (shocks, struts, bushings), steering rack repair, and wheel alignment procedures.
Electrical Diagnostics:
Troubleshooting common electrical faults, testing sensors and actuators, and interpreting wiring diagrams.
Bodywork Repair:
Guidelines for repairing minor and major body damage, panel replacement, and rust prevention.
Diagnostic Capabilities:
Advanced diagnostic procedures, including troubleshooting charts and potential causes for various symptoms.
Rebuilding Procedures:
Detailed instructions for complete engine and transmission rebuilds, including component specifications and clearances.
Technical Specifications:
Includes torque values, clearances, fluid capacities, electrical data, and other critical technical data.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common and uncommon vehicle issues.
Wiring Diagrams:
Comprehensive and clear wiring schematics for all major vehicle systems.
Engine 2 8L 8140 Diesel Type:
Inline 4-cylinder, Diesel, 4-stroke, Naturally Aspirated/Supercharged (depending on variant, but product specifies 'Supercharged')
Engine 2 8L 8140 Diesel Displacement:
2798 cc (2.8 Liters)
Engine 2 3L F1A Diesel Type:
Inline 4-cylinder, Diesel, 4-stroke, Turbocharged
Engine 2 3L F1A Diesel Displacement:
2287 cc (2.3 Liters)
Engine 3 0L F1C Diesel Type:
Inline 4-cylinder, Diesel, 4-stroke, Turbocharged
Engine 3 0L F1C Diesel Displacement:
2998 cc (3.0 Liters)
Engine Power Output Range:
Typically 80 HP to 130 HP across the engine variants, with torque figures varying accordingly.
Fuel Injection System:
Direct Injection (common for these diesel engines, likely common rail for later variants within this generation)
Safety Standards:
Compliant with European safety directives for commercial vehicles of its era. Specific Euro NCAP ratings might be limited for commercial variants.
Active Safety Features Common:
Anti-lock Braking System (ABS) likely standard on many variants, Electronic Stability Program (ESP) may be optional or standard on later models within this generation.
Passive Safety Features Common:
Front airbags, three-point seatbelts, reinforced body structure.
Oil Change Interval Engine:
Typically 10,000-20,000 km or 12 months, whichever comes first. Exact interval depends on engine and operating conditions. Check manual for specific recommendation.
Transmission Service Interval:
Gearbox oil changes typically every 60,000-100,000 km. Differential oil changes also recommended.
Engine Oil Specification:
Likely ACEA E3/E5 or API CG-4/CH-4 or higher for the diesel engines. Viscosity typically 5W-30, 5W-40, or 10W-40 depending on climate. Check manual for exact spec.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. Specify OAT or HOAT type as per manual.
Common Iveco Daily Issues 2000 2006:
Potential issues include turbocharger wear (especially on high mileage units), EGR valve clogging, DPF issues (if fitted), clutch wear, and suspension component wear due to load.
Electrical Gremlins:
Some owners report occasional electrical gremlins, particularly related to wiring harnesses and connectors, which this manual would help diagnose.
