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Mitsubishi Spyder 2000-2006 Service & Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Spyder Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006 Common Alternative Names: Mitsubishi Eclipse Spyder Generation Third Generation Chassis Code: DK2A...
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Sku: 424644
Mitsubishi Spyder 2000-2006 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Spyder
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Common Alternative Names:
Mitsubishi Eclipse Spyder
Generation
Third Generation Chassis Code:
DK2A (convertible)
Codes
Platform Shared With:
Mitsubishi Eclipse Coupe (3G), Chrysler Sebring Convertible, Dodge Stratus Coupe/Sedan, Plymouth Breeze
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size Convertible Sports Car.
Target Audience:
Enthusiasts seeking a stylish, sporty convertible with a focus on affordable performance and customization.
Competitive Analysis
Key Competitors:
Ford Mustang Convertible, Chevrolet Camaro Convertible, Toyota Celica Convertible, Nissan 240SX Convertible (earlier models), Mazda Miata (smaller segment but similar spirit).
Key Features
Convertible Design:
Power-operated soft top with optional hardtop availability.
Engine Options:
Choice between a fuel-efficient 4-cylinder and a more powerful V6 engine.
Styling:
Aggressive and sporty design, shared aesthetics with the Eclipse coupe.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Mitsubishi Spyder convertible models.
Specific Areas Covered:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Convertible Top Mechanism, Diagnostics.
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive factory service manuals).
Manual Type
Manual Classification:
Factory Service Manual (FSM) / Workshop Manual.
Language
Language:
English
Format
Delivery Format:
Digital PDF via email download link.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (2.4L SOHC 4G64, 3.0L SOHC 6G72 V6), fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU diagnostics).
Drivetrain:
Manual and automatic transmissions (F5M33, V5A51), clutch, axles, driveshafts, differentials, AWD components (if applicable).
Chassis And Suspension:
Front and rear suspension (struts, control arms, bushings), steering system (power steering, column, rack and pinion), wheel bearings, alignment procedures.
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake.
Electrical And Electronics:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), dashboard instruments, power windows, power locks, mirrors, audio system, alarm system, wiring diagrams, fuse/relay locations.
Comfort And Convenience:
HVAC system (heater core, A/C compressor, refrigerant, climate control panel), interior trim, seats, convertible top operation and hydraulic system, power antenna.
Body And Frame:
Body panels, doors, hood, trunk, fenders, bumpers, glass, frame components, rust prevention, corrosion control.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, fuel filter replacement, tire rotation, battery maintenance.
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, fault code lookup and interpretation, diagnostic connector locations.
Repair And Rebuild:
Detailed instructions for engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, convertible top repair.
Component Replacement:
Step-by-step guides for replacing alternators, starters, water pumps, radiators, fuel pumps, ignition coils, sensors, power steering pumps, brake master cylinders, CV axles, exhaust components.
Technical Specifications:
Torque specifications for all fasteners, engine timing procedures, valve clearances, fluid capacities, diagnostic parameter specifications.
Technical Depth
Depth Of Information:
Comprehensive, from basic fluid checks and maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format).
Print Quality
Digital Quality:
High-resolution scans, ensuring readability of text, diagrams, and images. Searchable text capabilities are typical.
Binding Type
Digital Binding:
N/A (Digital format).
Paper Type
Digital Paper Simulation:
N/A (Digital format). Content mirrors professional printed manuals.
⚙️ Engine Specifications
Primary Engine
Base Engine Code And Description:
4G64 - 2.4L (2351cc) SOHC Inline-4.
Base Engine Horsepower:
Approximately 145-150 hp (depending on year and market).
Base Engine Torque:
Approximately 150-155 lb-ft (depending on year and market).
Optional Engine
Optional Engine Code And Description:
6G72 - 3.0L (2972cc) SOHC V6.
Optional Engine Horsepower:
Approximately 190-200 hp (depending on year and market).
Optional Engine Torque:
Approximately 205-215 lb-ft (depending on year and market).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Recommended Fuel:
87 Octane Unleaded Gasoline (91 Octane recommended for V6 for optimal performance).
Technical Details
Bore X Stroke 4G64:
3.46 x 3.80 inches (87.9 x 96.5 mm).
Bore X Stroke 6G72:
3.50 x 3.17 inches (88.5 x 80.5 mm).
🔧 Transmission
Standard Transmission
Base Engine Transmission:
5-Speed Manual Transmission (F5M33).
Optional Transmission
Optional Engine Transmission:
4-Speed Automatic Transmission (V5A51).
Features
Manual Transmission Features:
Hydraulic clutch actuation.
Automatic Transmission Features:
Electronically controlled, lock-up torque converter.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 Synthetic Gear Oil.
Automatic Transmission Fluid:
Diamond SP-III ATF (or equivalent DEXRON III/MERCON compatible).
📐 Dimensions
Exterior
Length:
Approximately 177.7 inches (4513 mm).
Width:
Approximately 70.1 inches (1780 mm).
Height:
Approximately 53.4 inches (1356 mm).
Wheelbase:
Approximately 103.2 inches (2621 mm).
Track Width Front:
Approximately 60.0 inches (1524 mm).
Track Width Rear:
Approximately 59.8 inches (1519 mm).
Interior
Seating Capacity:
2+2 seating (rear seats are very small).
Cargo
Trunk Volume:
Approximately 6.0 cubic feet (with top up).
Weights
Curb Weight 4Cyl Manual:
Approximately 3175 lbs (1440 kg).
Curb Weight V6 Auto:
Approximately 3300 lbs (1497 kg).
Gross Vehicle Weight Rating Gvwr:
Approximately 4100 lbs (1860 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star (driver), 4-star (passenger) for 2000-2005 models.
IIHS Front Impact Rating:
Good for 2000-2005 models.
Active Features
Anti Lock Brakes ABS:
Standard on V6 models, optional or standard on 4-cyl models depending on year/trim.
Traction Control:
Available on some V6 models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional or unavailable depending on year/trim.
Seatbelts:
3-point front seatbelts with pretensioners, rear seatbelts.
Roll Over Protection:
Reinforced A-pillars and door frames, pop-up roll bars (depending on specific model year/design).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio systems (e.g., Infinity).
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Connectivity Options:
Limited by modern standards; primarily focused on audio system inputs.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,750 miles or 6 months, whichever comes first.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 1 year.
Spark Plugs 4G64:
Replace every 60,000 miles (Iridium-tipped recommended).
Spark Plugs 6G72:
Replace every 60,000 miles (Iridium-tipped recommended).
Timing Belt Replacement 4G64:
Replace every 90,000 miles or 7 years. Critical component, failure causes catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-6A, SAE 5W-30 Synthetic Blend or Full Synthetic. (Check owner's manual for exact specification).
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 4G64; 4.8 US quarts (4.5 L) with filter for 6G72.
Coolant Type:
Pre-mixed ethylene glycol-based coolant (Green type) or equivalent to ASTM D3306, 50/50 mix with distilled water.
Coolant Capacity:
Approximately 6.5 US quarts (6.2 L) for 4G64, 7.3 US quarts (6.9 L) for 6G72.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid:
Dexron III Automatic Transmission Fluid (ATF).
Known Issues
Convertible Top Leaks:
Common issue with age, requiring seal checks and potential replacement of weatherstripping.
Power Window Motors:
Can fail over time, leading to slow or inoperative windows.
Engine Mounts:
Can degrade, causing increased vibration, especially noticeable in the cabin.
Catalytic Converter Issues:
Premature failure can occur, often due to engine misfires or oil consumption.
ABS Sensor Failures:
Wheel speed sensors can fail, triggering ABS warning lights.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a history of sporty vehicles, including the Galant VR-4, Lancer Evolution, and the 3000GT/GTO, establishing a reputation for performance-oriented engineering.
Model Evolution
Eclipse Spyder First Generation:
Launched in 1995, sharing platform with Dodge Neon and Plymouth Laser. Known for sleek styling and optional V6 engine.
Eclipse Spyder Second Generation:
1995-1999. More aggressive styling, introduced turbocharged GS-T models and available AWD (coupe only).
Eclipse Spyder Third Generation:
2000-2005 (Spyder phased out after 2005 model year in North America, with the coupe continuing until 2011). This generation is built on the D2C platform, sharing components with Chrysler vehicles. Focused on comfort and style over outright sportiness compared to previous generations.
Production
Production Location:
Normal, Illinois, USA (for North American market).
Production Years For This Manual:
2000-2006 (though the Spyder model itself was primarily produced until 2005 model year in North America).
🏆 Awards & Recognition
Recognitions
Magazine Awards:
While specific awards for the Spyder are less prominent than for performance models, the Eclipse platform received mentions in automotive enthusiast publications for its styling and value proposition.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and specific powertrain, generally average for the class during its production run. The manual indicates where common issues are addressed.
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