Segment:
Compact Crossover SUV
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Chevrolet Equinox, Hyundai Santa Fe, Kia Sportage
Versatility:
Offered in both Front-Wheel Drive (FWD) and available All-Wheel Drive (AWD) configurations, catering to varied driving conditions.
Practicality:
Known for its spacious interior for its class, good cargo capacity, and comfortable ride, making it a popular choice for families.
Engine Options:
Provided a range of engine options to balance performance and fuel economy.
Platform Sharing:
Shared platform with the Mazda Tribute (and thus the Tribute's platform mate, the Mercury Mariner, introduced later).
Primary Coverage:
North America (US, Canada, Mexico)
Trim Levels Covered:
All trim levels including XLS, XLT, Limited, and Hybrid (where applicable within model years)
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive factory-level manuals, though exact count not specified for digital product)
Type:
Factory Service Repair Manual (Digital Download)
Requirements:
PDF Reader software
Powertrain:
Engine Mechanical (2.0L SPI, 2.3L Duratec, 3.0L Vulcan V6), Cooling System, Starting System, Ignition System, Fuel System, Exhaust System, Transmission (4-speed Automatic AX4S, 4-speed Automatic 4F50N), Transaxle
Chassis:
Suspension (Front MacPherson Strut, Rear Independent Multi-link), Driveline (Front-Wheel Drive, All-Wheel Drive), Brakes (Front Disc, Rear Drum/Disc), Steering (Power Rack and Pinion)
Electrical:
Battery & Charging System, Ignition System, Emission Controls, Engine Controls (PCM/ECU), Instrumentation & Warning Systems, Audio Systems, Lighting, Body Electrical, Wiring Schematics
Body:
Body Interior - Exterior, HVAC (Heating, Ventilation, Air Conditioning)
Powertrain Control:
Engine Controls (PCM/ECU operation, sensor diagnostics, actuator testing), Transmission Controls
Emission Systems:
Emissions Control Systems, On-Board Diagnostics (OBD-II), Catalytic Converter operation, Evaporative Emission Control (EVAP) System
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Component disassembly, repair, reassembly, and installation for all covered systems
Diagnostics:
Troubleshooting common issues, diagnostic trouble codes (DTCs), component testing, electrical diagnostics
Body Repair:
Body panel removal/installation, door mechanisms, glass replacement, interior trim removal/installation, exterior trim
HVAC Repair:
HVAC system diagnosis and repair, component replacement (compressor, evaporator, heater core, blower motor), refrigerant handling procedures
Depth:
Comprehensive: From basic fluid checks and filter changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
Wiring Diagrams:
Comprehensive, detailed wiring schematics for all electrical systems, crucial for troubleshooting electrical faults.
Diagnostic Tools:
Information on using scan tools, multimeters, and specialized diagnostic equipment for effective problem-solving.
Searchability:
Likely searchable text within the PDF for quick information retrieval (standard for professional PDF manuals)
Content Layout:
Organized by chapters and sections, with numbered tables of contents for easy navigation. Illustrations are clearly linked to procedures.
Printability:
Fully printable pages for workshop use.
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format, but intended to be printed on standard paper)
Engine 1:
2.0L SPI DOHC I4 (Standard on early models)
Engine 2:
2.3L Duratec DOHC I4 (Optional, became standard on many models later)
Engine 3:
3.0L Vulcan OHV V6 (Optional, higher performance)
Horsepower Range:
Approx. 127 hp (2.0L) to 200 hp (3.0L V6), depending on engine and model year.
Torque Range:
Approx. 135 lb-ft (2.0L) to 200 lb-ft (3.0L V6), depending on engine and model year.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Code 2.0L:
SPI (4-cylinder)
Engine Code 2.3L:
Duratec (4-cylinder)
Engine Code 3.0L:
Vulcan (V6)
Transmission Type Standard:
4-Speed Automatic Transmission (e.g., AX4S or 4F50N)
Transmission Type Optional:
5-Speed Manual Transmission (less common, availability varied by year and engine)
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Length:
Approx. 174.7 inches (First Generation)
Width:
Approx. 71.2 inches (First Generation)
Height:
Approx. 67.5 inches (First Generation)
Curb Weight Range:
Approx. 3,200 - 3,600 lbs, depending on configuration.
NHTSA Front Impact Driver:
Good (for 2001-2004 models, as rated by IIHS)
NHTSA Side Impact Driver:
Acceptable (for 2001-2004 models, as rated by IIHS)
Airbags:
Front airbags, optional side-impact airbags
Seatbelts:
3-point front and rear seat belts with pretensioners
Audio System Options:
AM/FM stereo with CD player, optional premium sound system, and SiriusXM satellite radio (later models).
Navigation:
Optional factory navigation system available on higher trim levels, typically DVD-based.
Cruise Control:
Standard feature on most trims.
Traction Control:
Optional on certain models, especially AWD variants.
Oil Change Interval:
Typically every 5,000 miles or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.
Tire Rotation:
Every 5,000 miles or as recommended based on wear pattern.
Transmission Fluid Change:
Check owner's manual; often recommended around 60,000-100,000 miles or at specified intervals for severe use.
Engine Oil:
API SG or SH rated, SAE 5W-20 or 5W-30 (check manual for specific viscosity based on temperature).
Transmission Fluid:
Mercon V (for Automatic Transmissions)
Coolant:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B44-D.
Power Steering Fluid:
Mercon V or equivalent power steering fluid.
Engine Mounts:
Premature wear and failure of engine mounts, particularly on V6 models.
Rear Wheel Bearings:
Premature failure of rear wheel bearings, especially on AWD models.
Transmission Issues:
Potential for transmission slippage or rough shifting, especially in earlier models or with inadequate maintenance.
Cooling System:
Leaking coolant hoses, radiator, or water pump failures.
Parent Company:
Ford Motor Company
First Generation Launch:
Introduced for the 2001 model year, based on the Mazda Tribute platform.
Mid Cycle Refresh:
Received a significant facelift for the 2005 model year, with updated styling, interior, and powertrain options.
Manufacturing Locations:
Kansas City, Missouri, USA; Hermosillo, Mexico
