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Ford Taurus 2000 - 2007 OEM Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Taurus Model Generation: Fourth Generation (2000-2007) Codes Platform: Ford D186 (Duratec platform for sedans) 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Target...
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Sku: 51298
Ford Taurus 2000 - 2007 OEM Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Model Generation:
Fourth Generation (2000-2007)
Codes
Platform:
Ford D186 (Duratec platform for sedans)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan
Target Audience:
Family sedan, fleet vehicles
Competitive Analysis
Key Competitors:
Chevrolet Impala, Buick LeSabre/LaCrosse, Chrysler Concorde/300M, Toyota Camry, Honda Accord, Nissan Altima
Key Features
Manual Advantage:
Provides OEM-level accuracy and detail, empowering DIY mechanics and professional technicians alike.
Manual Benefit:
Enables accurate diagnosis, efficient repair, and proper maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Covered Regions:
North America (primarily US, Canada, Mexico)
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for OEM workshop manuals)
Manual Type
Manual Type:
OEM Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnostics, internal components, cooling system, lubrication system
Engine Control System:
Fuel injection, ignition system, emissions control, powertrain control module (PCM) diagnostics, sensors, actuators
Transmission Automatic:
AX4N / 4F50N automatic transmission disassembly, assembly, diagnostics, torque converter, valve body, internal components
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), traction control, brake pad/rotor replacement, caliper service, bleeding procedures
Steering:
Power steering system, steering rack, column, linkage, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, ball joints, wheel bearing replacement
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), comfort and convenience features
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, doors, windows, glass replacement, frame straightening data
Restraint Systems:
Airbag system diagnostics, seat belt service, SRS module
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, tire rotation
Troubleshooting Diagnostics:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides, electrical schematics interpretation
Engine Repair:
Head gasket replacement, piston ring replacement, valve seal replacement, timing belt/chain service
Transmission Repair:
Transmission fluid flush, solenoid replacement, clutch pack replacement, rebuilding procedures
Brake System Repair:
Rotor and pad replacement, caliper rebuilding, ABS component replacement, brake line replacement
Electrical Component Replacement:
Alternator, starter motor, ignition coils, fuel injectors, sensors, modules
Bodywork And Trim Repair:
Panel alignment, trim piece replacement, door handle repair, mirror replacement
HVAC System Repair:
Recharging AC system, blower motor replacement, heater core replacement, blend door actuator replacement
Technical Depth
Depth Of Information:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
Diagnostic Tools Required:
OBD-II scanner, multimeter, pressure gauges, specialized Ford diagnostic software (e.g., WDS/IDS) mentioned implicitly for advanced diagnostics
Torque Specifications:
Detailed torque specifications for all critical fasteners
Schematics And Diagrams:
Extensive electrical schematics, mechanical diagrams, and exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content (typical for professional PDF manuals)
Print Quality
Printability:
Printable pages for offline use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.0L Duratec V6 (24-valve, DOHC)
Engine Displacement 1:
2967 cc (181 cu in)
Horsepower 1:
Approx. 200-201 hp @ 6000 rpm (Varies slightly by year and trim)
Torque 1:
Approx. 200-207 lb-ft @ 4000 rpm (Varies slightly by year and trim)
Optional Engine
Engine Code 2:
3.9L Duratec V6 (24-valve, DOHC) - Introduced later in the generation
Engine Displacement 2:
3930 cc (240 cu in)
Horsepower 2:
Approx. 235-240 hp @ 6000 rpm
Torque 2:
Approx. 239-245 lb-ft @ 4750 rpm
Performance
Fuel Type:
Unleaded Gasoline
Compression Ratio 3.0L:
10.0:1
Compression Ratio 3.9L:
9.7:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Pressure Spec:
Refer to manual for specific PSI values (typically 39-47 psi for returnless systems)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transaxle
Transmission Code Standard:
AX4N / 4F50N
Optional
Transmission Type Optional:
N/A (All models equipped with automatic transmission)
Features
Drive Type:
Front-Wheel Drive (FWD)
Overdrive:
Yes (4th gear)
Transmission Fluid Type:
Mercon V (or equivalent)
Transmission Fluid Capacity:
Approx. 10.9 US quarts (10.3 Liters) (Refer to manual for dry fill vs. drain and fill)
📐 Dimensions
Exterior
Wheelbase:
112.9 inches (2868 mm)
Overall Length:
201.2 inches (5110 mm)
Overall Width:
73.7 inches (1872 mm)
Overall Height:
55.7 inches (1415 mm)
Weights
Curb Weight Approx:
3500 - 3800 lbs (1588 - 1724 kg) (Varies by engine and trim)
Gross Vehicle Weight Rating Gvwr:
Approx. 4700-4900 lbs (2132-2223 kg)
Cargo
Trunk Capacity:
Approx. 16.0 cubic feet (453 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Generally good for its time; refer to specific year NHTSA reports for exact ratings (e.g., 4-star driver, 5-star passenger for some configurations)
IIHS Frontal Offset Rating:
Acceptable to Good (Varies by year and specific test configurations)
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional or standard on certain trims/years
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (optional on some models)
Seatbelts:
3-point front and rear seat belts, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio systems (e.g., Mach audio), cassette player on some early models
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Power Windows Locks:
Standard or optional depending on trim level
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (check manual for specific recommendations based on driving conditions)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection
Spark Plug Replacement 3.0L:
Approximately every 100,000 miles (160,000 km) with recommended iridium-tip spark plugs
Transmission Fluid Service:
Every 30,000-60,000 miles (48,000-96,000 km) or based on severe service schedule
Fluid Specifications
Engine Oil Type 3.0L:
SAE 5W-20 (preferred) or 5W-30 synthetic blend/full synthetic (check oil cap/manual)
Engine Oil Capacity 3.0L:
5.7 US quarts (5.4 Liters) with filter change
Coolant Type:
Ford Premium Antifreeze/Coolant (Orange)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Intake manifold gasket leaks, occasional coolant crossover pipe leaks, variable intake manifold (VIM) actuator issues (3.0L)
Common Problems Transmission:
Torque converter shudder, solenoid failures, potential for internal wear on higher mileage units.
Common Problems Electrical:
Window regulator failures, climate control panel issues, PCM capacitor failures (older units), alternator failures.
Common Problems Suspension:
Worn front control arm bushings, worn sway bar links, premature strut/shock absorber wear.
📚 Vehicle History
Brand Heritage
Ford Brand Legacy:
Ford has a long history of producing reliable and popular sedans, with the Taurus being a flagship model for many years.
Model Evolution
Taurus Evolution Overview:
The 2000-2007 models represent the fourth generation, an evolution of the earlier oval-styled Taurus, featuring more conventional styling and updated platforms.
Significant Changes 2000-2007:
Styling updates, introduction of the 3.9L V6 engine, improved interior appointments, platform refinements.
Production
Production Plant:
Typically manufactured in Chicago, Illinois, USA
Production Years For This Generation:
2000-2007 model years
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Varies by year; received mixed reviews in initial quality and dependability ratings over its lifespan, often below segment leaders.
Car And Driver 10Best:
The Taurus was a past recipient of the Car and Driver 10Best award in earlier generations, but not typically for this specific 2000-2007 iteration.
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