Target Audience:
Kymco Venox 250 owners, DIY enthusiasts, independent motorcycle repair shops, and professional mechanics.
Value Proposition:
Provides essential, detailed information for maintaining and repairing the Kymco Venox 250 across a significant model range, enabling cost-effective ownership and reliable performance.
Diagrams And Illustrations:
Features detailed illustrations, exploded diagrams, drawings, and photos to visually guide users through complex procedures.
Pictorial Guidance:
Offers extensive pictorial guidance from bumper to bumper for clear understanding of repair steps.
Special Tool References:
Includes references to specific service tool numbers and depicts their usage where necessary.
Safety Emphasis:
Highlights critical safety notes, cautions, and warnings to ensure safe operation and prevent damage.
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Type:
Workshop Service Repair Manual
Engine Service:
Comprehensive overhaul, diagnosis, tuning, and component-level repair of the V250 engine.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump diagnosis and replacement; fuel line inspection.
Ignition System:
Spark plug selection and replacement, ignition coil testing, CDI unit diagnosis, timing adjustments.
Transmission And Drivetrain:
Clutch inspection, adjustment, and replacement; gear shifting mechanism diagnosis; final drive lubrication and maintenance.
Brakes:
Brake fluid replacement, caliper inspection and service, brake pad replacement, brake line maintenance, bleeding procedures.
Suspension And Steering:
Front fork service and seal replacement, rear shock absorber inspection and replacement, steering head bearing adjustment, linkage lubrication.
Electrical System:
Battery testing and replacement, charging system diagnosis (alternator, rectifier/regulator), lighting system troubleshooting, wiring diagrams.
Cooling System:
Radiator inspection and cleaning, coolant type and capacity specifications, thermostat testing, fan operation.
Exhaust System:
Muffler and pipe inspection for leaks and damage, exhaust gasket replacement.
Frame And Bodywork:
Body panel removal and installation, fairing repair, chassis inspection for damage, seat and luggage rack maintenance.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, periodic inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation (if applicable).
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Adjustment:
Carburetor synchronization, clutch lever play, throttle cable free play, brake lever free play.
Installation:
Correct procedures for installing new or replacement parts and components.
Disassembly:
Detailed guidance on taking apart various vehicle systems and components.
Depth:
Comprehensive, covering everything from basic maintenance and checks to in-depth engine rebuilds and complex electrical system diagnostics.
Engine Type:
Liquid-cooled, 4-stroke, V-twin
Bore X Stroke:
50.0 mm x 63.0 mm (Estimated - specific manual data required for exact values)
Compression Ratio:
10.0:1 (Estimated - specific manual data required for exact values)
Fuel Delivery:
Dual Carburetors (Specific models may vary, manual will detail)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Valve Clearance Adjustment:
Detailed procedure and specifications for checking and adjusting valve clearances.
Timing Chain Tensioner:
Inspection and adjustment procedures for the timing chain tensioner.
Overall Length:
Approx. 2,200 mm (Varies by specific sub-model, manual provides exacts)
Overall Width:
Approx. 800 mm (Varies by specific sub-model, manual provides exacts)
Overall Height:
Approx. 1,160 mm (Varies by specific sub-model, manual provides exacts)
Dry Weight:
Approx. 181 kg (Varies by specific sub-model, manual provides exacts)
Curb Weight:
Approx. 195 kg (Varies by specific sub-model, manual provides exacts)
Front Tire Size:
120/80-16 (Manual confirms exact sizes and recommended pressures)
Rear Tire Size:
160/80-15 (Manual confirms exact sizes and recommended pressures)
Dashboard:
Analog speedometer, tachometer, odometer, fuel gauge, and warning lights. Manual explains function and troubleshooting of instrumentation.
ABS:
N/A (ABS was not a common feature on this model year/segment)
Charging Ports:
N/A (Typically not equipped with integrated USB or 12V charging ports)
Oil Change Interval:
Every 3,000 km or 6 months (Refer to periodic maintenance chart in manual for specifics).
Air Filter Replacement:
Every 6,000 km or 12 months (Inspect more frequently under dusty conditions).
Spark Plug Replacement:
Every 12,000 km (Manual specifies exact type and gap).
Engine Oil Type:
JASO MA or MA2 compliant motorcycle engine oil, viscosity SAE 10W-40 or 15W-50 recommended. (Specific grades to be confirmed in manual).
Engine Oil Capacity:
Approx. 1.6 Liters with filter change (Manual to confirm exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. (Manual specifies compatible brands/types).
Brake Fluid Type:
DOT 4 (Manual specifies exact type and replacement interval).
Carburetor Synchronization:
V-twin engines can sometimes experience out-of-sync carburetors leading to rough idling or uneven power delivery. Manual provides synchronization procedures.
Charging System:
Potential issues with the rectifier/regulator or stator can lead to battery charging problems. Manual includes diagnostic steps.
Clutch Slippage:
Wear and tear on clutch plates can lead to slippage, particularly under heavy load. Manual details clutch inspection and replacement.
Kymco Background:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, and ATVs, known for producing reliable and affordable vehicles, often as an OEM supplier for other brands before establishing its own identity.
Venox 250 Positioning:
The Venox 250 was Kymco's entry into the cruiser-style motorcycle market, offering a V-twin engine and classic styling at a competitive price point. It aimed to attract riders looking for a more relaxed riding experience and distinctive aesthetics.
Production Period:
2000-2007
