Target Audience:
Arctic Cat ZL 600 2000 owners, DIY mechanics, and professional snowmobile technicians
Value Proposition:
Provides factory-level repair and maintenance information to save on labor costs and ensure correct procedures.
Authenticity:
Actual Genuine Factory Repair Manuals, not third-party reproductions.
Content Scope:
Complete coverage of all styles and aspects of the Arctic Cat ZL 600 2000 model.
Instructional Style:
Step-by-step instructions with notes, cautions, and warnings.
Accessibility:
Easy to view and print, no advanced computer skills required.
Engine:
Detailed engine diagnostics, repair, and overhaul
Engine Related Items:
Cooling system, lubrication, engine mounts, exhaust system
Fuel Systems:
Carburetor tuning and maintenance, fuel pump, fuel lines, fuel tank
Engine Electrical Systems:
Ignition system, CDI unit, stator, lighting coils, starting system
Chassis Electrical Systems:
Wiring harnesses, switches, gauges, lighting, battery
Steering And Body:
Handlebar assembly, steering post, front suspension, body panels, seat
Drivetrain System:
Drive clutch, driven clutch, chaincase, drive belt
Brake Systems:
Brake caliper, master cylinder, brake fluid, brake lines
Track Rear Suspension:
Rear suspension components, shock absorbers, track system, idler wheels
Maintenance:
Scheduled maintenance, fluid changes, lubrication, belt inspection
Troubleshooting:
Advanced troubleshooting guides for common and uncommon issues
Repair:
Step-by-step repair procedures for all major components
Diagnostics:
Engine fault diagnosis, electrical system troubleshooting, performance analysis
Rebuilds:
Complete engine and transmission rebuild procedures
Tuning:
Carburetor tuning and adjustments for optimal performance
Depth:
Comprehensive, covering all aspects from basic maintenance to full rebuilds, mirroring factory technician knowledge.
Type:
Liquid-cooled, 2-stroke, twin-cylinder
Displacement:
Approximately 597cc (exact specification requires manual verification)
Cooling System:
Liquid-cooled
Horsepower:
Typically in the range of 110-120 HP for this era and engine size (exact specification requires manual verification)
Torque:
Specifications available in the manual.
Carburetion:
Dual Carburetors (specific model and size detailed in manual)
Fuel Type:
Unleaded gasoline (specific octane rating detailed in manual)
Type:
CVT (Continuously Variable Transmission) with Arctic (ART) drive and driven clutches
Clutch Maintenance:
Detailed procedures for clutch inspection, cleaning, and replacement, including belt adjustment and replacement.
Chaincase:
Chaincase lubrication and inspection procedures.
Overall Length:
Specifications available in the manual.
Overall Width:
Specifications available in the manual.
Height:
Specifications available in the manual.
Dry Weight:
Typically around 450-500 lbs (exact specification requires manual verification)
Payload Capacity:
Specifications available in the manual.
Crash Test Results:
N/A for snowmobiles of this era in a formal crash test rating context; focus is on operational safety.
Braking System:
Hydraulic disc brake system with detailed inspection and service procedures.
Throttle Safety:
Information on throttle cable adjustment and safety interlocks.
Kill Switch:
Maintenance and testing of the emergency kill switch.
Gauges:
Instrumentation includes speedometer, tachometer, and warning lights for engine temperature and oil level.
Electronic Ignition:
CDI (Capacitor Discharge Ignition) system for reliable spark.
Wiring Diagrams:
Comprehensive and traceable wiring diagrams for electrical system diagnostics.
Oil Change:
Specific intervals for 2-stroke oil and chaincase oil detailed in the manual.
Spark Plug Replacement:
Recommended replacement intervals and types.
Clutch Maintenance:
Regular inspection and service intervals for drive and driven clutches.
Engine Oil:
Specific 2-stroke synthetic or semi-synthetic oil blend and ratio specified in the manual.
Chaincase Oil:
Specific type and viscosity of oil for the chaincase (e.g., Arctic Cat Gear Lube or equivalent) detailed in the manual.
Coolant:
Type and mixture ratio for the liquid cooling system.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specification.
Carburetor Icing:
Common issue in cold/humid conditions, discussed with preventative measures.
Drive Belt Wear:
Importance of regular inspection and replacement of the drive belt.
Suspension Bushings:
Potential wear on suspension bushings over time, with replacement procedures.
