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    BMW F650GS 2000 Factory Service Workshop Manual

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    The F650GS, produced in 2000, is a versatile single-cylinder motorcycle renowned for its blend of on-road comfort and off-road capability. Featuring a liquid-cooled 652 cc Rotax engine producing 48 horsepower...
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    Type: Motorcycle
    Vendor:
    Sku: 119187
    The F650GS, produced in 2000, is a versatile single-cylinder motorcycle renowned for its blend of on-road comfort and off-road capability. Featuring a liquid-cooled 652 cc Rotax engine producing 48 horsepower and 46 lb-ft of torque, it offers a balanced performance for commuting and adventure touring. This model, identified by the E169 code, is characterized by its robust engineering and the option of an Anti-lock Braking System (ABS) for enhanced safety. Its design prioritizes practicality, with a substantial fuel tank and a comfortable riding position, making it a popular choice for riders seeking a reliable all-rounder. This comprehensive Factory Service Workshop Manual provides essential information for the maintenance and repair of the F650GS. It covers all major systems, including detailed engine mechanicals, fuel injection, cooling, drivetrain, chassis, steering, braking, wheels, tires, and electrical components. The manual includes step-by-step repair instructions, regular maintenance schedules, troubleshooting guides, and diagnostic procedures for common issues. Authored with OEM-level accuracy, this 307-page English language document is an indispensable resource for owners and technicians to ensure the optimal performance and longevity of their F650GS.
    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    F650GS
    Year:
    2000
    Codes
    Model Code:
    E169 (for F650GS)
    👋 Introduction
    Market Position
    Target Audience:
    Owners and independent repair shops seeking authoritative repair and maintenance information for the BMW F650GS.
    Competitive Analysis
    Advantage Over Alternatives:
    Provides OEM-level accuracy and detail unmatched by generic aftermarket repair guides, enabling correct repairs the first time.
    Key Features
    Manufacturer Authority:
    Authored by BMW technicians and engineers, ensuring the highest level of accuracy and completeness.
    Delivery Method:
    Instant digital download, ensuring immediate access to critical repair information.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Factory Service Workshop Manual
    Page Count
    Page Count:
    307
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Detailed engine disassembly, assembly, inspection, and repair procedures for the Rotax 800cc single-cylinder engine.
    Engine Electrics:
    Wiring diagrams, ignition system, starting system, charging system (alternator, regulator/rectifier), sensor testing and replacement, ECU diagnosis.
    Fuel System:
    Fuel injection system (Bosch Motronic MA 2.4), fuel pump, injectors, throttle body, fuel pressure regulation, fuel tank and lines.
    Cooling System:
    Radiator, cooling fan, thermostat, coolant flow, coolant replacement, pressure testing.
    Exhaust System:
    Exhaust manifold, catalytic converter (if applicable), mufflers, exhaust system mounting and sealing.
    Drivetrain:
    Clutch operation and adjustment, gearbox disassembly and assembly, final drive (chain and sprockets), rear wheel drive components.
    Chassis Steering:
    Steering head bearings, fork assembly and disassembly, triple clamps, handlebar setup.
    Braking System:
    Front and rear brake systems (hydraulic disc brakes), brake fluid replacement, bleeding procedures, brake pad replacement, caliper service.
    Wheels Tires:
    Wheel bearing inspection and replacement, tire mounting and balancing, recommended tire pressures, spoke tension adjustment.
    Frame Bodywork:
    Frame inspection, subframe, body panels, seat mounting, fairings.
    Electrical Equipment:
    Battery, fuses, relays, lighting system (headlights, taillights, indicators), horn, instrumentation, diagnostic connectors.
    Procedures Included
    Maintenance:
    Regular maintenance schedules, oil changes, filter replacements, chain lubrication and adjustment, valve clearance checks, spark plug replacement.
    Troubleshooting:
    Diagnostic flowcharts and procedures for common problems related to engine performance, electrical systems, and starting/running issues.
    Repair:
    Step-by-step repair instructions for all major components and systems of the motorcycle, including torque specifications.
    Diagnostics:
    Procedures for diagnosing electronic control unit (ECU) faults, sensor readings, and actuator functionality.
    Technical Depth
    Depth Of Information:
    Comprehensive OEM factory-level detail suitable for both professional technicians and experienced DIY enthusiasts.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Searchability:
    Fully indexed and searchable text for quick information retrieval.
    Print Quality
    Printability:
    Printable pages for on-site workshop use.
    Binding Type
    Binding Type:
    Not applicable (digital PDF)
    Paper Type
    Paper Type:
    Not applicable (digital PDF)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Single-cylinder, four-stroke
    Displacement:
    652 cc
    Bore X Stroke:
    100 mm x 83 mm
    Compression Ratio:
    10.0:1
    Performance
    Horsepower:
    48 hp (35 kW) at 6500 rpm
    Torque:
    62 Nm (46 lb-ft) at 5000 rpm
    Fuel System
    Fuel Delivery:
    Bosch Motronic MA 2.4 electronic fuel injection
    Fuel Type:
    Unleaded gasoline (91 octane or higher recommended)
    Engine Mechanical
    Valvetrain:
    DOHC, 4 valves per cylinder
    Cooling System:
    Liquid-cooled
    Lubrication System:
    Wet sump
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed manual
    Optional
    Optional Transmission:
    N/A for this model year
    Features
    Clutch Type:
    Wet multi-plate clutch
    Final Drive:
    Chain drive
    📐 Dimensions
    Exterior
    Length:
    Approximately 2180 mm (85.8 in)
    Width:
    Approximately 890 mm (35.0 in) at handlebars
    Height:
    Approximately 1300 mm (51.2 in) at windscreen
    Wheelbase:
    Approximately 1470 mm (57.9 in)
    Weights
    Dry Weight:
    Approximately 181 kg (399 lbs)
    Curb Weight:
    Approximately 197 kg (434 lbs)
    Gross Vehicle Weight Rating:
    Approximately 390 kg (860 lbs)
    🛡️ Safety Features
    Ratings
    Safety Features Overview:
    ABS (Anti-lock Braking System) available as an option.
    Active Features
    ABS:
    Optional Anti-lock Braking System for enhanced braking control.
    Passive Features
    Lighting System:
    Halogen headlight, LED taillight, front and rear turn signals for visibility.
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A - Basic instrumentation.
    Driver Assistance
    ABS Availability:
    Optional ABS system.
    Connectivity
    Connectivity Features:
    N/A.
    Instrumentation
    Dashboard Features:
    Analog speedometer, tachometer, fuel gauge, engine temperature gauge, odometer, trip meter, warning lights.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 10,000 km (6,000 miles) or annually.
    Valve Clearance Check:
    Typically every 20,000 km (12,000 miles).
    Air Filter Replacement:
    Inspect every 10,000 km (6,000 miles), replace as needed or every 20,000 km (12,000 miles).
    Fluid Specifications
    Engine Oil Type:
    SAE 15W-50 synthetic motorcycle oil meeting API SG/JASO MA specifications. (Specific BMW approval: HP2).
    Engine Oil Capacity:
    Approx. 2.3 liters (2.4 US quarts) with filter change.
    Brake Fluid Type:
    DOT 4.
    Coolant Type:
    BMW coolant or equivalent ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water).
    Known Issues
    Fuel Pump Reliability:
    Occasional reports of premature fuel pump failure, especially with ethanol-blended fuels.
    Regulator Rectifier:
    Potential for regulator/rectifier failure leading to charging issues.
    ABS Sensor Issues:
    ABS sensor rings can become contaminated or damaged, leading to ABS warning lights.
    Chain Tensioner:
    Early models sometimes experienced issues with the automatic chain tensioner.
    📚 Vehicle History
    Brand Heritage
    Bmw Motorcycle Division:
    BMW Motorrad boasts a long history of producing durable and capable motorcycles, known for their engineering quality and innovative features.
    Model Evolution
    F650Gs Lineage:
    The F650GS evolved from the original F650 'Funduro' and became a highly popular 'adventure touring' motorcycle, known for its versatility.
    Production
    Manufacturing Location:
    Typically manufactured in Germany (engine by Rotax in Austria, assembled in Germany).
    🏆 Awards & Recognition
    Recognitions
    Market Reputation:
    Highly regarded for its versatility, reliability, and suitability for both commuting and light adventure touring.
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