Engine:
Engine assembly, disassembly, inspection, tuning, performance upgrades, fuel injection system, ignition system, exhaust system, cooling system (air-cooled).
Transmission:
Gearbox, clutch, shifting mechanisms, lubrication, maintenance, repair.
Drivetrain:
Shaft drive system, universal joints, final drive housing, lubrication, maintenance, repair.
Suspension:
Front fork (Telelever), rear shock absorber (Monolever), adjustments, maintenance, seals, rebuild procedures.
Brakes:
ABS II system, hydraulic lines, brake calipers, master cylinders, brake fluid specifications, bleeding procedures, pad and rotor replacement.
Electrical:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting system, instruments, ignition coils, ECU, troubleshooting.
Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, throttle body, fuel pressure testing, idle control.
Chassis:
Frame inspection, steering head bearings, wheel bearings, mounting points, alignment.
Bodywork:
Fairing components, seat, fuel tank cover, fenders, luggage systems, aesthetic repairs.
Maintenance:
Oil change intervals, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance checks, drive shaft lubrication, brake fluid flush, coolant checks (if applicable).
Troubleshooting:
Diagnostic charts for common problems (starting issues, poor performance, electrical faults), symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, assembly, and adjustment for all major systems.
Overhaul:
Complete engine rebuild procedures, transmission overhaul, suspension fork seal replacement and damper service.
Adjustments:
Idle speed adjustment, throttle cable adjustment, clutch lever free play, suspension sag, headlight aim.
Assembly:
Detailed instructions for reassembling any component after repair or replacement.
Depth:
Comprehensive, factory-level detail suitable for professional mechanics and experienced DIY enthusiasts. Covers routine maintenance to full engine and transmission rebuilds.
Torque Specifications:
Includes critical torque values for all fasteners (e.g., engine bolts, suspension mounting, brake caliper bolts).
Wiring Diagrams:
Comprehensive and accurate electrical wiring diagrams for all systems.
Special Tools:
Lists necessary special tools required for specific procedures (e.g., clutch alignment tool, valve adjustment tools, torque wrenches).
Troubleshooting Charts:
Systematic charts to diagnose and resolve common issues based on symptoms.
Parts Diagrams:
Likely includes exploded views and diagrams of various assemblies to aid in identification and reassembly.
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact BMW intervals).
Valve Check Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Air Filter Service:
Every 20,000 km (12,000 miles) or as needed based on conditions.
Brake Fluid Flush:
Every 2 years
Engine Oil Specification:
Refer to manual for BMW approved oils, typically 20W-40 or 20W-50 motorcycle specific.
Brake Fluid Specification:
DOT 4
Final Drive Oil Specification:
SAE 75W-90 GL-5 gear oil
Common Wear Items:
Clutch slave cylinder seals, swingarm pivot bearings, wheel bearings, stator failure (less common but possible).
Potential Electrical Issues:
Degradation of wiring insulation over time, issues with the instrument cluster or ABS sensors.
Engine Performance Considerations:
Importance of proper fuel quality and regular injector cleaning for optimal performance.