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BMW R1150 R1150GS 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1150 R / R 1150 GS Year: 2000 Codes Chassis Codes: R22 (R 1150 R), R21 (R 1150 GS) 👋 Introduction Market...
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Type: Motorcycle
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Sku: 433698
BMW R1150 R1150GS 2000 Workshop Repair Service ManualBMW R1150 R1150GS 2000 Workshop Repair Service ManualBMW R1150 R1150GS 2000 Workshop Repair Service ManualBMW R1150 R1150GS 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 R / R 1150 GS
Year:
2000
Codes
Chassis Codes:
R22 (R 1150 R), R21 (R 1150 GS)
👋 Introduction
Market Position
Segment:
Premium adventure touring / sport-touring motorcycles.
Target Audience:
BMW motorcycle owners, independent repair shops specializing in BMW motorcycles, enthusiast DIY mechanics.
Competitive Analysis
Competitors:
Honda VFR800, Triumph Tiger 955i, Yamaha TDM850/900.
Key Features
Bmw Distinctiveness:
Boxer-twin engine, Telelever front suspension, robust build quality, extensive touring capabilities.
Manual Value Proposition
Value For Owner:
Enables owners to perform routine maintenance and more complex repairs, saving on dealership costs and extending the motorcycle's lifespan. Crucial for accurate diagnostics and troubleshooting.
📋 Manual Details
Coverage Areas
Engines Covered:
All R 1150 R and R 1150 GS variants for the 2000 model year
Transmissions Covered:
All transmission types and configurations
Trim Levels Covered:
All trim levels and model designations
Page Count
Estimated Page Count:
~600-800 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, tuning, component testing (e.g., oil pressure, compression), fuel injection system, ignition system, exhaust system.
Transmission And Drivetrain:
Gearbox overhaul, clutch service and replacement, driveshaft maintenance, final drive unit service and inspection.
Chassis And Suspension:
Front fork (Telelever) service and repair, rear shock absorber (Paralever) maintenance and replacement, steering head bearing service, wheel bearing replacement, swingarm service.
Brakes:
Brake system diagnostics, fluid replacement, bleeding procedures, caliper overhaul, master cylinder service, ABS system troubleshooting (if applicable).
Electrical System:
Wiring diagrams, component testing (alternator, starter, battery), lighting system, ignition switch, instrument cluster, diagnostic fault codes (DTC) interpretation.
Fuel System:
Fuel tank removal and installation, fuel pump service, fuel filter replacement, fuel injectors cleaning and testing.
Cooling System:
Oil cooler service, oil circulation system diagnostics and maintenance.
Bodywork And Fittings:
Fairing removal and installation, seat service, luggage system mounting, chassis component inspection and replacement.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, spark plug replacement, air filter cleaning/replacement, brake fluid flush, final drive oil change.
Troubleshooting:
Diagnostic flowcharts for common and uncommon issues, symptoms and probable causes, step-by-step troubleshooting guides for electrical and mechanical problems.
Repair And Rebuild:
Detailed instructions for component disassembly, cleaning, inspection, measurement, part replacement, and reassembly. Includes critical torque specifications.
Diagnostic Procedures:
Methods for checking system operation, component testing using multimeters and specialized tools, interpretation of diagnostic indicators.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic rider maintenance to full engine and gearbox rebuilds, electrical system diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digital creation, enabling clear text readability and sharp image reproduction. Searchable text is a strong possibility for professionally created PDFs.
Print Quality:
Designed to be printable for workshop use, with clear diagrams and legible text.
Binding Type
Binding:
Not applicable for PDF download; however, if printed, would typically be spiral-bound or saddle-stitched for lay-flat usability.
Paper Type
Paper Type:
Not applicable for PDF download; however, original manuals often used durable, coated paper stock.
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, two-cylinder, boxer engine
Displacement:
1130 cc (1130cc)
Bore X Stroke:
98 mm x 74.5 mm
Valvetrain:
4 valves per cylinder, OHC (Overhead Camshaft), actuated by pushrods and rocker arms.
Performance
Horsepower Peak:
~85-90 hp (approx. 63-67 kW) at ~6750 rpm
Torque Peak:
~98-100 Nm (approx. 72-74 lb-ft) at ~5250 rpm
Fuel System
Injection Type:
Bosch Motronic MA 2.4 fuel injection with electronic ignition
Fuel Type:
Unleaded gasoline, minimum 95 RON (Research Octane Number)
Cooling System
Cooling Method:
Air-cooled with oil cooler
Engine Management
ECU Type:
Bosch Motronic MA 2.4
🔧 Transmission
Standard
Type:
6-speed, constant mesh gearbox
Clutch Type:
Single dry plate, diaphragm spring clutch (actuated by hydraulic cable)
Optional
Transmission Options:
N/A for 2000 model year.
Features
Final Drive:
Shaft drive to rear wheel
Gear Ratios:
Specific gear ratios are detailed in the manual for each gear.
Fluid Specifications
Gearbox Oil Type:
SAE 75W/90 API GL-5 gear oil
Final Drive Oil Type:
SAE 80W/90 API GL-5 gear oil
Fluid Capacities
Gearbox Oil Capacity:
~0.9 liters (approx. 0.95 US quarts)
Final Drive Oil Capacity:
~0.25 liters (approx. 0.26 US quarts)
📐 Dimensions
Exterior
Wheelbase Gs:
~1488 mm (58.6 inches)
Wheelbase R:
~1472 mm (57.9 inches)
Seat Height Gs Unladen:
~840 mm (33.1 inches)
Seat Height R Unladen:
~800 mm (31.5 inches)
Weights
Dry Weight Gs:
~232 kg (511 lbs)
Dry Weight R:
~215 kg (474 lbs)
Gross Vehicle Weight Rating:
Detailed in manual based on specific model variant.
Fuel Capacity
Fuel Tank Capacity Gs:
25 liters (6.6 US gallons), including 4-liter reserve.
Fuel Tank Capacity R:
20 liters (5.3 US gallons), including 3-liter reserve.
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycles of this era did not typically undergo standardized crash testing like automobiles. Safety is primarily addressed through design and component integrity.
Active Features
ABS System:
Optional BMW Motorrad Integral ABS (Anti-lock Braking System) was available and is covered in detail.
Braking System:
Dual disc front brakes with 4-piston calipers (R 1150 GS typically has larger discs than R), single disc rear brake. Specific diameter and specifications found in manual.
Passive Features
Frame Construction:
Trellis frame (steel tubing) offering excellent rigidity and rider feedback.
Lighting:
Halogen headlight, clear lens turn signals, LED taillight (typical configuration).
💡 Technology Features
Infotainment
Audio System:
N/A (No factory-integrated infotainment system; aftermarket options exist).
Driver Assistance
ABS:
Optional BMW Motorrad Integral ABS system.
Traction Control:
N/A for the 2000 model year.
Connectivity
Smartphone Integration:
N/A (No factory connectivity features).
Instrumentation
Gauge Cluster:
Analog speedometer and tachometer, LCD display for odometer, trip meters, clock, fuel level, gear indicator (on some models/updates), warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for exact intervals.
Spark Plug Replacement Interval:
Check manual; typically around 20,000-30,000 km (12,000-18,000 miles).
Valve Clearance Check Interval:
Typically every 20,000 km (12,000 miles). Critical for boxer engines.
Fluid Specifications
Engine Oil Type:
SAE 15W/50 or 20W/50 API SG or higher motorcycle-specific engine oil.
Brake Fluid Type:
DOT 4 brake fluid.
Coolant Type:
N/A (Air-cooled engine with oil circulation).
Fluid Capacities
Engine Oil Capacity:
~4.0 liters (4.2 US quarts) with filter change.
Known Issues
Common Wear Items:
Clutch wear, fuel pump issues (especially with ethanol fuels), alternator brushes, paralever boot wear, input shaft spline lubrication, starter motor solenoid.
Diagnostic Challenges:
Intermittent electrical gremlins, fuel injection mapping sensitivity, ABS sensor issues.
Recommended Checks
Input Shaft Spline Lubrication:
Crucial periodic lubrication to prevent wear and seizing. Covered in detail in the manual.
Telelever Pivot Bearings:
Inspection and lubrication as per service schedule.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long history of producing innovative and durable motorcycles, particularly known for its boxer engines and pioneering adventure bikes.
Model Evolution
Predecessors:
R 1100 R and R 1100 GS models.
Successors:
R 1150 R Rockster, R 1200 GS, R 1200 R.
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant).
Production Years For Platform:
The R 1150 platform was produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific 'Motorcycle of the Year' awards for this exact model year are not readily documented, the R 1150 GS series was highly acclaimed and considered a benchmark in the adventure touring segment for its era.
Ratings
Performance Reviews:
Consistently praised by motorcycle publications for its versatility, comfort, and robust engineering.
Certifications
Emissions Standards:
Compliant with European emissions standards for motorcycles of the period (e.g., Euro 1).
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