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Jeep Cherokee XJ 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2000 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-road focused SUV Target Audience: DIY enthusiasts,...
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Jeep Cherokee XJ 2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
2000
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-road focused SUV
Target Audience:
DIY enthusiasts, Independent repair shops, Jeep owners seeking to maintain and repair their vehicle
Competitive Analysis
Competitors 2000:
Toyota RAV4, Honda CR-V, Ford Escape, Subaru Forester, Nissan Xterra
Jeep Advantage:
Renowned off-road capability, robust solid front axle (on most XJs), strong aftermarket support, durable inline-6 engine
Key Features Vehicle
Body Style:
4-door SUV
Platform:
Unibody construction (unique for its time in the off-road segment)
Key Features Manual
Usefulness:
Essential tool for accurate and efficient repair and maintenance, reducing guesswork and costly errors
Manufacturer Intent:
To provide serviceman with accurate understanding of product to improve repair quality
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Diagnostics, Troubleshooting, Specifications, Wiring Diagrams
Systems Covered Summary:
Engine, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
4.0L Inline 6-Cylinder (MPI), 2.5L 4-Cylinder (MPI - less common for 2000 model year, but manual may include if applicable to specific markets/variants)
Drivetrain Systems:
4WD Systems (Selec-Trac, Command-Trac), Transfer Case, Front Axle, Rear Axle, Driveshafts, U-Joints
Transmission Systems:
42RE 4-Speed Automatic Transmission, NV3550 5-Speed Manual Transmission
Brake Systems:
Front Disc Brakes, Rear Drum Brakes, ABS System (if equipped)
Suspension Steering:
Front Solid Dana 30 Axle, Rear Dana 35 Axle, Leaf Spring Rear Suspension, Coil Spring Front Suspension, Steering Gearbox, Power Steering System
Electrical Systems:
Battery, Charging System, Starting System, Ignition System, Lighting, Fuses, Relays, Powertrain Control Module (PCM), Body Control Module (BCM), Instrument Cluster, HVAC Controls, Power Accessories
HVAC Systems:
Air Conditioning, Heater, Ventilation, Blower Motor, Evaporator, Condenser, Controls
Body Exterior:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seals, Exterior Trim
Body Interior:
Seats, Dashboard, Trim Panels, Headliner, Carpeting, Door Panels, Console
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Fluid Level Checks and Top-offs, Tire Rotation and Pressure Checks, Battery Maintenance
Engine Repair:
Top End Rebuild, Bottom End Rebuild, Cylinder Head Removal/Installation, Piston/Ring Replacement, Crankshaft/Connecting Rod Service, Timing Chain/Gear Service, Cooling System Service (Radiator, Water Pump, Thermostat), Fuel System Service (Injectors, Pump, Regulator), Exhaust System Service
Transmission Repair:
Automatic Transmission Overhaul, Manual Transmission Overhaul, Clutch Replacement, Torque Converter Service, Transmission Fluid/Filter Change
Drivetrain Repair:
Transfer Case Service/Rebuild, Differential Service/Rebuild, Axle Shaft Replacement, U-Joint Replacement, CV Joint Service (if applicable)
Brake Repair:
Brake Pad/Shoe Replacement, Rotor/Drum Machining or Replacement, Brake Caliper/Wheel Cylinder Service, Brake Line/Hose Replacement, ABS Sensor Replacement, Bleeding the Brake System
Suspension Steering Repair:
Shock Absorber/Strut Replacement, Leaf Spring Replacement, Coil Spring Replacement, Control Arm Bushing Replacement, Ball Joint Replacement, Tie Rod End Replacement, Steering Gearbox Service/Replacement, Power Steering Pump/Hose Replacement
Electrical Diagnostics:
Troubleshooting Electrical Faults, Starter Motor Testing/Replacement, Alternator Testing/Replacement, Battery Testing/Replacement, Ignition Coil/Wire Replacement, Sensor Testing/Replacement (e.g., Crankshaft Position Sensor, Camshaft Position Sensor), Wiring Harness Repair, Fuse/Relay Diagnosis
HVAC Repair:
Refrigerant Evacuation/Recharge, Compressor Replacement, Evaporator/Heater Core Replacement, Blower Motor Replacement, Blend Door Actuator Replacement, AC System Leak Detection
Body Repair:
Door Panel Removal/Installation, Window Regulator/Motor Replacement, Exterior Trim Installation/Repair, Bumper Repair/Replacement, Fender/Quarter Panel Replacement (may be limited to cosmetic)
Diagnostic Procedures:
OBD-II Code Interpretation, Diagnostic Tree Usage, Component Testing Procedures, Pressure Testing (Fuel, Oil, Coolant), Electrical Circuit Testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and wiring diagrams)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Printability:
Printable pages for on-the-go reference
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L (242 ci) Inline 6-Cylinder (MPI - Multi-Point Fuel Injection)
Engine Displacement:
3956 cc (242 cubic inches)
Bore X Stroke:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
185 hp @ 4600 rpm (approximate for 2000 model year)
Torque:
220 lb-ft @ 3000 rpm (approximate for 2000 model year)
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Fuel Tank Capacity:
15.0 gallons (57 L) standard
Engine Codes
Engine Identifier 2000:
Typically the 4.0L is the standard engine. The 2.5L might be present in earlier or specific market variants, but the 2000 model year primarily featured the 4.0L.
🔧 Transmission
Standard
Transmission Type Standard:
42RE 4-Speed Automatic Transmission
Optional
Transmission Type Optional:
NV3550 5-Speed Manual Transmission
Features
Transfer Case Options:
NV231 (Command-Trac - Part-time 4WD), NV242 (Selec-Trac - Full-time 4WD)
Automatic Transmission Fluid Spec:
ATF+4 (Mopar)
Manual Transmission Fluid Spec:
Mopar Manual Transmission Lubricant (or equivalent, e.g., synthetic GL-3/GL-4)
📐 Dimensions
Exterior
Length:
167.5 in (4255 mm)
Width:
70.5 in (1791 mm)
Height:
64.0 in (1626 mm)
Wheelbase:
101.4 in (2576 mm)
Ground Clearance:
Approx. 8.7 inches (221 mm) depending on tire size and suspension
Cargo
Cargo Volume Behind Rear Seat:
33.5 cu ft (948 L)
Cargo Volume With Rear Seat Folded:
70.1 cu ft (1985 L)
Weights
Curb Weight:
Approx. 3400-3700 lbs (1542-1678 kg) depending on configuration
Towing Capacity:
Up to 2,000 lbs (907 kg) or 3,500 lbs (1588 kg) with optional tow package
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2000 model year, specific data may vary by test)
NHTSA Front Impact Passenger:
4 Stars (for 2000 model year, specific data may vary by test)
Active Features
ABS:
Available, typically on higher trims or as an option
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Front 3-point, Rear 3-point and Lap belts
💡 Technology Features
Infotainment
Audio System:
Aftermarket head units commonly installed. Factory systems typically AM/FM/CD or AM/FM/Cassette with optional amplifier.
Display Type:
Analog gauges, basic digital odometer. No integrated GPS or advanced displays typical of modern vehicles.
Driver Assistance
Cruise Control:
Standard on most models, often vacuum-assisted or electronically controlled.
Traction Control:
Not typically available or standard on the 2000 XJ. Focus is on mechanical grip and driver skill.
Connectivity
Bluetooth:
Not factory standard. Requires aftermarket adapter or head unit.
Usb Ports:
Not factory standard. Requires aftermarket adapter or head unit.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (or 6 months), depending on driving conditions and oil type used.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type - e.g., copper vs. platinum).
Transmission Fluid Filter Change:
Every 30,000 - 60,000 miles for automatic transmission. Manual transmission fluid check/replacement as per manual.
Fluid Specifications
Engine Oil Spec:
API SG, SH, SJ or higher; SAE 5W-30 or 10W-30 (check owner's manual for climate-specific recommendations).
Coolant Spec:
Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water). Predominantly HOAT (Hybrid Organic Acid Technology).
Brake Fluid Spec:
DOT 3
Known Issues
Common Issues Engine:
Cracked cylinder heads (especially earlier 4.0L versions, less common but possible on 2000), oil filter housing leaks, oil pan gasket leaks, thermostat housing leaks, intermittent stalling due to CPS (Crankshaft Position Sensor).
Common Issues Transmission:
42RE can develop solenoid issues, harsh shifting, or torque converter shudder. Manual transmissions are generally robust but clutch wear is normal.
Common Issues Suspension Steering:
Worn control arm bushings, worn tie rod ends, sloppy steering gearbox, leaf spring sag (rear), worn track bar bushings.
Common Issues Electrical:
Window motor/regulator failure, power lock actuator failure, instrument cluster illumination issues, headlight switch failures, O2 sensor failures, ABS sensor failures.
Common Issues Body:
Rust, especially on floor pans, rocker panels, and rear quarter panels. Leaks around door and window seals.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long history of producing capable off-road vehicles, dating back to WWII Willys MB.
Model Evolution
Xj Generation:
The XJ Cherokee was produced from 1984 to 2001, representing the first generation of the Cherokee. The 2000 model is part of the final facelift and refinement of this iconic SUV.
Xj Distinction:
Pioneered the concept of a compact, unibody SUV with significant off-road prowess.
Production
Production Years Global:
1984-2001
Manufacturing Plant Primary:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Accolades:
The Jeep Cherokee XJ platform is widely recognized in off-road communities for its capability and customizability, often cited in 'best off-road vehicles' lists from various publications throughout its production run.
Truck Of The Year Contenders:
While not always winning outright, the XJ was consistently a strong contender in SUV and truck of the year comparisons due to its blend of utility and off-road performance.
Certifications
Emission Standards:
Compliant with US EPA Federal Emission Standards for the 2000 model year.
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