🏷️ Basic Information

Make:

Mazda

Model:

Protege 5

Year:

2000

Chassis Code:

BJ (Second Generation)

Body Style:

5-Door Wagon

Generation Name:

Second Generation (BJ)

Generation Years:

1998-2003

Platform:

Mazda Familia Platform

👋 Introduction

Vehicle Segment:

Compact Wagon/Hatchback

Target Audience:

Families seeking practicality, sporty driving enthusiasts, DIY mechanics.

Key Competitors:

Subaru Outback, Honda CR-V (early models), Toyota Matrix/Corolla Wagon, Ford Focus Wagon, Volkswagen Golf Wagon.

Driving Dynamics:

Known for Mazda's signature 'Zoom-Zoom' driving feel, responsive handling, and engaging steering.

Practicality:

Versatile cargo space with fold-flat rear seats, higher ride height than a sedan, and durable interior materials.

Design:

Distinctive styling for its era, often praised for its sporty and less utilitarian appearance compared to some competitors.

Manual Value Proposition:

Provides authorized dealer-level repair information, enabling accurate diagnostics and efficient repairs, saving time and money.

📋 Manual Details

Coverage Scope:

Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities.

Specific Coverage:

Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Clutch, Manual Transaxle, Automatic Transaxle, Front and Rear Axles, Steering System, Braking System, Suspension, Body, Body Electrical System, Heater and Air Conditioner.

Estimated Pages:

Detailed information suggests a substantial page count, likely exceeding 1000 pages for a complete factory service manual.

Type:

Factory Service Repair Manual

Purpose:

Diagnostic, repair, and maintenance procedures for authorized Mazda service technicians and advanced DIY enthusiasts.

Language:

English

Format:

PDF

Accessibility Features:

Zoom in/out capability

Software Requirements:

Adobe PDF Reader, WinZip

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Engine Mechanical:

Detailed overhaul procedures for the engine, including cylinder head, crankshaft, pistons, connecting rods, valve train, and timing components.

Engine Management:

Fuel injection, ignition system, sensor diagnostics, emission control strategies, and ECU (Engine Control Unit) functionality.

Lubrication Cooling:

Oil pump, oil filter, oil cooler (if equipped), radiator, water pump, thermostat, and coolant flow.

Fuel Emission:

Fuel tank, fuel pump, fuel injectors, evaporative emission control (EVAP) system, catalytic converter, and exhaust system diagnostics.

Transmission Drivetrain:

Manual transaxle (clutch, gears, synchronizers, shifting mechanisms) and automatic transaxle (torque converter, planetary gear sets, hydraulic control system, electronic controls).

Axles Differentials:

Front and rear axle assemblies, CV joints, differential operation, and related bearings/seals.

Steering Suspension:

Power steering system (pump, rack and pinion, fluid), front and rear suspension components (struts, shocks, control arms, bushings, stabilizer bars), and wheel alignment procedures.

Braking:

Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake boosters, and caliper/wheel cylinder service.

Body Interior:

Body panel removal/installation, door mechanisms, interior trim, seating, and structural components.

Body Electrical:

Lighting systems (headlights, taillights, interior), power windows, power locks, wipers, horn, and body control module (BCM) functionality.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, climate controls, and diagnosis.

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad inspection/replacement, tire rotation, and general scheduled maintenance.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretation, and common problem identification.

Repair Overhaul:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Electrical Diagnostics:

Wiring diagrams, connector pinouts, component testing procedures using multimeters and oscilloscopes, and troubleshooting of electrical faults.

Specification Setting:

Torque specifications for critical fasteners, fluid capacities, pressure specifications, and alignment parameters.

Depth:

Factory-level detail, covering everything from basic fluid changes to complete engine and transmission rebuilds.

Diagrams:

Abundant step-by-step diagrams, schematics, and illustrations to aid in understanding procedures.

Diagnostic Tools:

Reference to special tools required for specific repairs, including diagnostic equipment.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable within the PDF for efficient information retrieval.

Quality:

Designed for clarity and detail, suitable for printing individual pages or sections as needed.

Binding:

Digital (PDF) - No physical binding.

Paper:

Digital (PDF) - Not applicable.

⚙️ Engine Specifications

Engine Code:

FS-DE (or FS-ZE for optional higher-output variant)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.0 Liters (1991 cc)

Horsepower:

Approximately 110-130 hp (depending on specific market and engine tune)

Torque:

Approximately 125-140 lb-ft (depending on specific market and engine tune)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Bore X Stroke:

83.0 mm x 92.0 mm

Compression Ratio:

9.1:1 (typical for FS-DE)

🔧 Transmission

Transmission Type:

5-speed Manual Transaxle

Transmission Type:

4-speed Automatic Transaxle

Drivetrain:

Front-Wheel Drive (FWD)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (specific Mazda specification may vary, consult manual for exact PN)

Automatic Transmission Fluid:

Mazda Genuine ATF JWS3317 or equivalent (check manual for exact PN)

📐 Dimensions

Length:

Approx. 4450 mm (175.2 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1575 mm (62.0 in)

Wheelbase:

Approx. 2610 mm (102.8 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Curb Weight:

Approx. 1300-1400 kg (2866-3086 lbs) depending on transmission and options

🛡️ Safety Features

NHTSA Front Impact:

Likely 4-star rating for driver and passenger based on 2000 model year standards (verify specific NHTSA data if available).

ABS:

Optional or Standard depending on trim level.

Traction Control:

Less common on this model/year, typically not a standard feature.

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Audio System:

Factory-installed AM/FM/CD player, potentially with optional premium sound or cassette player depending on trim.

Climate Control:

Manual or automatic climate control systems available.

Cruise Control:

Standard on most models.

Auxiliary Input:

Not typically equipped with standard aux or USB inputs; aftermarket solutions may be required.

🔧 Maintenance

Oil Change:

Every 5,000-7,500 miles or 6 months, using synthetic oil recommended for longer intervals.

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Typically every 60,000-100,000 miles depending on plug type (platinum/iridium recommended).

Timing Belt:

Crucial service item for FS engines; typically replaced every 60,000-90,000 miles or 7 years, as it's an interference engine.

Engine Oil:

API SG or SH, SAE 5W-30 or 5W-40 (check manual for specific viscosity recommendations based on climate).

Coolant:

Mazda Genuine Long Life Coolant (Blue) or equivalent, a 50/50 mix of antifreeze and distilled water.

Brake Fluid:

DOT 3 or DOT 4 compatible (check manual for exact specification).

Engine Oil Consumption:

Some FS engines can develop increased oil consumption due to piston ring wear or PCV issues. Regular checks are advised.

Suspension Wear:

Worn control arm bushings, ball joints, and sway bar links can lead to clunking noises and alignment issues.

Catalytic Converter:

Can be prone to failure over time due to age or misfires. The manual provides diagnostic procedures for emissions-related faults.

Power Steering Pump:

Occasional leaks or noise from the power steering pump.

Automatic Transmission:

While generally reliable, fluid changes are critical. Some units might exhibit delayed shifting if not properly maintained.

📚 Vehicle History

Mazda Philosophy:

Mazda is known for its engineering focus on driving pleasure ('Jinba Ittai' - horse and rider as one), innovative technologies, and distinctive design.

Protege Lineage:

The Protege line originated as a compact car, evolving through several generations. The Protege 5 introduced a sport-wagon variant.

Manufacturing Location:

Primarily manufactured in Japan (Hofu Plant).

Market Introduction:

The Protege 5 was introduced as part of the second-generation Protege family, offering a practical yet sporty alternative.

🏆 Awards & Recognition

Past Awards:

The Protege line, including the Protege 5, received positive reviews for its driving dynamics and value in its class during its production run.