Segment:
Compact Car / Small Family Car
Competitive Set:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra.
Key Selling Points:
Reliability, sporty handling (especially GT trims), good value for money, practical interior.
Value Proposition:
Provides technicians and DIY enthusiasts with the precise information needed to maintain and repair the 2000 Mazda Protege efficiently and accurately.
Authenticity:
This is not a generic manual; it is specific to the 2000 Mazda Protege, reflecting dealership-level repair procedures.
Engine Service:
Complete engine disassembly, inspection, reassembly, timing belt replacement, cooling system, lubrication system, fuel injection system, ignition system, emissions control.
Transmission Service:
Manual transmission repair and overhaul, automatic transmission operation, fluid changes, solenoids, torque converter replacement.
Drivetrain:
Front-wheel drive system, CV joints, axles, differentials.
Suspension And Steering:
Front and rear suspension components (struts, control arms, bushings), power steering system, wheel alignment specifications.
Braking System:
Front and rear brake systems (discs, pads, calipers, lines), ABS system diagnostics and repair, parking brake.
Electrical System:
Complete wiring diagrams, charging system (alternator, battery), starting system, lighting, power accessories (windows, locks, mirrors), fuse box layout, diagnostic trouble codes (DTCs).
HVAC System:
Air conditioning system diagnosis and repair, heater core, blower motor, climate control unit.
Body And Trim:
Interior and exterior trim removal and installation, door panel access, bumper replacement, hood and trunk mechanisms.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, air filter replacement, belt inspections and adjustments.
Repair Procedures:
Engine component replacement (e.g., water pump, alternator, starter), transmission overhaul, suspension component replacement, brake caliper replacement, exhaust system repairs, fuel pump replacement, radiator replacement.
Diagnostic Procedures:
Reading OBD-II codes, testing sensors, checking fuel pressure, diagnosing electrical faults, compression testing.
Installation Procedures:
Component installation guidance (e.g., aftermarket audio systems, alarm systems where applicable), body panel alignment.
Depth Of Coverage:
Expert level; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic trees.
Engine Option 1:
2.0L DOHC Inline-4 (FS-DE)
Engine Option 2:
1.5L DOHC Inline-4 (ZM-DE) - Less common in North America
2.0L Horsepower:
Approx. 120-130 hp (varies by specific market and trim)
2.0L Torque:
Approx. 130-135 lb-ft (varies by specific market and trim)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for performance trims if applicable)
ECM Type:
Engine Control Module (ECM) / Powertrain Control Module (PCM) with OBD-II diagnostics.
Timing Belt Interval:
Recommended replacement every 60,000 - 90,000 miles or 5-7 years, crucial to prevent catastrophic engine damage.
Transmission Option 1:
5-Speed Manual Transmission
Transmission Option 2:
4-Speed Automatic Transmission
Automatic Features:
Lock-up torque converter for improved fuel efficiency.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil or equivalent).
Automatic Transmission Fluid:
Mazda Genuine ATF-MV or equivalent Dexron III/Mercon (check specific sub-model requirements).
Wheelbase:
Approx. 102.7 inches (2609 mm)
Length:
Approx. 174.8 inches (4440 mm) for Sedan
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 56.7 inches (1440 mm) for Sedan
Trunk Volume Sedan:
Approx. 12.0 cubic feet
Curb Weight:
Approx. 2600-2800 lbs (1180-1270 kg), depending on trim and configuration.
Wheel Bolt Pattern:
4x100
Tire Sizes:
Commonly 185/65R14 or 195/55R15, depending on trim level.
NHTSA Front Impact:
4-star driver, 5-star passenger (for comparable models of that era).
IIHS Side Impact:
Good (for comparable models of that era).
ABS:
Available Anti-lock Braking System (ABS) on select trims.
Traction Control:
Less common on this generation, but potentially available on higher trims or as an option.
Airbags:
Driver and front passenger airbags standard. Side-impact airbags were optional on some models.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect/replace as needed, typically every 15,000-30,000 miles (if equipped).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Engine Oil Type:
API SJ or SL, SAE 5W-30 synthetic blend or full synthetic recommended.
Engine Oil Capacity:
Approx. 4.2 quarts (4.0 liters) with filter change for 2.0L engine.
Coolant Type:
Mazda Genuine Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant.
Common Issue 1:
Ignition coil failure (leading to misfires, rough running).
Common Issue 2:
Worn front suspension components (ball joints, bushings) leading to clunking noises and poor handling.
Common Issue 3:
Corrosion on power steering hoses, leading to leaks.
Common Issue 4:
EGR (Exhaust Gas Recirculation) valve clogging, causing rough idle and check engine lights.
Common Issue 5:
Radiator or hose leaks, leading to overheating.
Fuel Filter Pnp:
Mazda P/N: B455-23-490 (example, actual may vary)
Oil Filter Pnp:
Mazda P/N: N3R1-14-302 (example, actual may vary)
Mazda Philosophy:
Mazda is known for its 'Zoom-Zoom' driving dynamics, focusing on engaging and fun-to-drive vehicles.
Generation Bj:
The 2000 Protege belongs to the BJ generation (1998-2003), which saw significant improvements in refinement, safety, and driving dynamics over its predecessor.
Trims Available:
DX, LX, ES, ES Wagon, MP3 (special edition), Mazdaspeed Protege (later models, but the manual covers the base Protege platform).
Manufacturing Locations:
Primarily Hofu, Japan; also assembled in other locations globally.
Production Years:
The BJ generation spanned from 1998 to 2003.