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Mitsubishi Lancer 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2000 Engine Variant: This manual likely covers various 2.0L engine variants specific to the 2000 Lancer, but exact engine codes are...
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Sku: 81047
Mitsubishi Lancer 2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2000
Engine Variant:
This manual likely covers various 2.0L engine variants specific to the 2000 Lancer, but exact engine codes are not provided in the product information. Common 2.0L engines of this era include the 4G63 and derivatives.
Codes
Chassis Codes:
Likely covers chassis codes relevant to the 2000 Lancer, such as CS chassis variations, but specific codes are not detailed in the product description.
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda 323.
Key Features
Value Proposition:
The 2000 Mitsubishi Lancer was known for offering a good balance of affordability, reliability, and a sporty driving experience, particularly in its higher trim levels and optional performance packages.
Target Audience:
First-time car buyers, budget-conscious consumers, and those seeking a reliable daily driver with potential for spirited driving.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, maintenance, rebuild, refurbish, and restoration of the Mitsubishi Lancer 2000.
Secondary Coverage:
Troubleshooting, diagnostics, specifications, and procedures for various vehicle systems.
Page Count
Estimated Pages:
While not explicitly stated, 'very detailed' suggests a comprehensive manual, likely exceeding 500 pages, common for full service repair manuals of this nature.
Manual Type
Type:
Full Service Repair Manual / Workshop Manual
Language
Language:
Likely English, given the product description.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system (injection, pumps, injectors), ignition system, emission control systems, engine management.
Transmission:
Manual and automatic transmission overhaul, clutch, drivetrain components (axles, driveshafts, CV joints).
Brakes:
Brake system hydraulics, front and rear disc brakes, ABS (if equipped), parking brake, brake fluid.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering).
Electrical:
Starting and charging system, battery, lighting system (headlights, taillights, interior), wipers, horn, power windows, mirrors, central locking, instrument cluster, wiring diagrams.
Body:
Body panels, doors, hood, trunk, bumpers, glass, interior trim, body sealant, anti-corrosion measures.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, service procedures.
Procedures Included
Maintenance:
Routine maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement.
Repair:
Component repair and replacement for all major systems, including engine, transmission, brakes, suspension, steering, and electrical.
Rebuild Refurbish:
Detailed procedures for overhauling and rebuilding major components like engines and transmissions.
Troubleshooting:
Diagnostic procedures for identifying and resolving common problems, fault codes (if applicable).
Specifications:
Torque specifications, clearances, fluid capacities, pressure readings, and other critical technical data.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to in-depth mechanical repairs and full system overhauls. Suitable for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Assumed to be searchable due to PDF format, allowing for quick access to information.
Print Quality
Quality:
PDF format generally allows for high-resolution output if printed.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
Likely 2.0-liter (1997 cc) variants of the Mitsubishi 4G6 engine family (e.g., 4G63 SOHC or DOHC). Specific engine codes like 4G63 are common for this era.
Configuration:
Inline 4-cylinder
Performance
Horsepower Range:
Approximately 120-150 hp for standard 2.0L engines, potentially higher for performance variants like the 'OZ Rally' or 'GTS' trims (which might have had other displacements or tunings).
Torque Range:
Approximately 130-145 lb-ft for standard 2.0L engines.
Fuel System
Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for standard use).
Ignition System
Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or coil pack, depending on specific engine variant.
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission
Features
Drive Type:
Front-Wheel Drive (FWD)
Manual Fluid Spec:
Typically GL-4 or GL-5 gear oil, viscosity typically 75W-90. Manual specifies precise type and capacity.
Automatic Fluid Spec:
Mitsubishi DIAQueen ATF SP-II M or equivalent. Manual specifies precise type and capacity.
📐 Dimensions
Exterior
Length:
Approximately 171.7 inches (4361 mm)
Width:
Approximately 67.1 inches (1704 mm)
Height:
Approximately 55.1 inches (1400 mm)
Wheelbase:
Approximately 100.4 inches (2550 mm)
Weights
Curb Weight:
Varies by trim and transmission, typically ranging from 2,550 to 2,750 lbs (1157 to 1247 kg).
Gross Vehicle Weight Rating:
Not specified in product info, but typically around 3,700-3,900 lbs.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
NHTSA ratings for this specific model year were not always consistently available or comparable to modern standards. Generally considered average for its class at the time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) likely available on higher trims or as an option.
Passive Features
Airbags:
Driver and passenger front airbags were standard. Side airbags were not common in this generation.
Seatbelts:
3-point front and rear seatbelts, with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player. Speaker configurations vary by trim level.
Connectivity:
Limited by modern standards. May include a 12V power outlet. Bluetooth or USB connectivity would be aftermarket additions.
Driver Assistance
Cruise Control:
Available on most trims or as an option.
Power Features:
Power windows, power door locks, and power mirrors were common options.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Manual will specify exact interval based on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km). Manual will provide precise recommendation.
Spark Plug Replacement:
Depending on plug type (copper, platinum, iridium), intervals can range from 30,000 to 100,000 miles. Manual specifies type and interval.
Timing Belt Replacement:
Crucial for interference engines like the 4G63. Typically every 60,000 - 90,000 miles (96,000 - 144,000 km). Failure can cause severe engine damage. Manual will specify exact interval and include replacement of tensioners and idlers.
Fluid Specifications
Engine Oil:
Typically SAE 5W-30 or 10W-30. Manual specifies API classification (e.g., API SN or earlier) and capacity (approx. 4.5 quarts with filter).
Coolant:
Ethylene glycol-based antifreeze, usually a 50/50 mix with distilled water. Manual specifies type and capacity (approx. 7-8 quarts).
Brake Fluid:
DOT 3 or DOT 4. Manual will specify exact type and bleeding procedure.
Known Issues
Engine Mounts:
Can degrade over time, leading to vibrations and harshness.
Cv Joints:
Wear and tear on the Constant Velocity (CV) joints and boots, especially with spirited driving or on rough roads.
Rust Corrosion:
Areas prone to rust can include wheel wells, rocker panels, and the rear subframe, depending on climate and maintenance.
Ignition Coils:
Coil packs can sometimes fail, leading to misfires.
Exhaust System:
Typical wear and tear on mufflers and catalytic converters.
📚 Vehicle History
Brand Heritage
Legacy:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and performance-oriented vehicles, particularly with its involvement in rally racing (e.g., Lancer Evolution).
Model Evolution
Generation:
The 2000 Lancer is part of the Mitsubishi Lancer's sixth generation (1995-2000 in Japan, though global markets might vary slightly). This generation saw significant styling updates and platform improvements.
Production
Manufacturing Location:
Primarily Japan, but global production facilities also existed for various markets.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the 2000 model year are not prominent, the Lancer lineage is recognized for its rally heritage and value in the compact car segment. The 'OZ Rally' edition was an appearance package intended to capitalize on rally excitement.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and specific components. Generally considered average to above average for its class during this period, but can depend heavily on maintenance history.
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