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Suzuki ATV LT 300 King Quad 2000 Factory Service Repair Manu

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The Suzuki LT-F300F King Quad, a robust mid-size utility ATV from the year 2000, is engineered for versatility and reliability, making it suitable for recreational riding, farming, and light utility...
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Type: Atv
Vendor:
Sku: 50633
Suzuki ATV LT 300 King Quad 2000 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2000 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2000 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2000 Factory Service Repair Manu
The Suzuki LT-F300F King Quad, a robust mid-size utility ATV from the year 2000, is engineered for versatility and reliability, making it suitable for recreational riding, farming, and light utility tasks. This model is recognized for its capable performance, featuring a 280 cc liquid-cooled, 4-stroke SOHC engine, automatic transmission with high/low range, and independent front suspension. Its design prioritizes durability and ease of operation, reflecting Suzuki's established heritage in producing dependable recreational vehicles. The King Quad line has consistently offered a blend of functionality and robust construction, preparing the groundwork for subsequent advancements in Suzuki's ATV offerings. This comprehensive factory service manual provides detailed guidance for the complete service and repair of the Suzuki LT-F300F King Quad. It covers essential areas including engine overhaul, fuel system maintenance, lubrication, cooling, transmission, chassis, and electrical systems, along with bodywork. The manual includes step-by-step instructions for maintenance, troubleshooting, diagnostics, and repair procedures, supported by technical specifications such as torque settings and fluid capacities. Its purpose is to empower owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity, with over 300 pages of detailed English content.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300F King Quad
Year:
2000
Codes
Vin Prefix:
JS1
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, farmers, light utility work
Competitive Analysis
Competitors:
Honda TRX300FW, Yamaha Wolverine 350, Kawasaki Bayou 300
Key Features
Vehicle Features:
Shaft drive, automatic transmission (likely CVT or torque converter), 4WD (on some variants, though the name 'King Quad' implies this, LT-F300F often referred to a 2WD), independent front suspension.
Manual Value Proposition:
Provides dealer-level repair and maintenance information, enabling owners to perform their own servicing and repairs, saving costs and extending vehicle life.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Electrical Schematics
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, top-end and bottom-end rebuilds, timing, valve clearance, carburetor tuning.
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor (CV type), fuel lines, fuel shut-off.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing, oil change procedures, fluid capacities.
Cooling System:
Radiator, cooling fan, thermostat, coolant, hoses, water pump.
Transmission:
Shaft drive system, differential gears, lubrication, seals, bearings, output shaft, U-joints.
Chassis:
Frame inspection, suspension (front and rear), steering system, wheel bearings, hubs.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, switches.
Brakes:
Front and rear brake systems (likely drum or disc depending on exact spec), brake fluid, master cylinder, calipers, lines, bleeding procedures.
Bodywork:
Fenders, plastics, seat, handlebars, footrests, racks.
Procedures Included
Maintenance:
Periodic maintenance schedules, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though this model is shaft drive), tire pressure checks, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems, symptoms and causes, solutions for starting issues, poor running, electrical failures.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly of all major systems.
Diagnostics:
Component testing, electrical resistance checks, compression testing, idle speed adjustment.
Technical Specifications:
Torque specifications for critical fasteners, fluid capacities, engine timing settings, valve clearances, ignition timing.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, including electrical system diagnostics and component replacement.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All versions of Windows & Mac
Interactivity:
Zoom in/out functionality
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC
Displacement:
280 cc
Bore X Stroke:
72.0 mm x 68.6 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
~16-18 HP (Estimated)
Torque:
~18-20 lb-ft (Estimated)
Fuel System
Carburetor Type:
Mikuni CV (Constant Velocity)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (Consult manual for exact spec)
Compression
Compression Ratio:
9.2:1
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.
Drive System:
Shaft drive to rear differential, likely 2WD standard configuration for LT-F300F (check model specifics).
Optional
Drive System:
4WD (may be a separate model designation like LT-F300FK, or a feature of the 'King Quad' branding, manual covers the applicable drive system).
Features
Differential:
Locking front differential (if 4WD model) or standard rear differential.
Transmission Fluid:
Suzuki Gear Oil API GL-5 80W-90 (Consult manual for exact spec and capacity).
📐 Dimensions
Exterior
Length:
Approx. 76.8 inches (1950 mm)
Width:
Approx. 43.1 inches (1095 mm)
Height:
Approx. 43.7 inches (1110 mm)
Weights
Dry Weight:
Approx. 502 lbs (228 kg)
Ground Clearance:
Approx. 8.1 inches (205 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing
Towing Capacity:
Not typically rated for towing in the traditional sense, but some models may have hitch provisions.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATV safety is regulated differently than passenger vehicles)
Active Features
Braking System:
Hydraulic disc front brakes, sealed drum rear brake (common configuration for this model, check manual for specifics).
Parking Brake:
Yes
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light.
Tires:
AT-style knobby tires
💡 Technology Features
Infotainment
Features:
N/A (Basic utility ATV with focus on function over features).
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (Consult manual for exact recommendation).
Air Filter:
Inspect and clean every 500 km, replace as needed.
Spark Plug:
Replace every 5,000 km or as needed (Consult manual for exact spec and gap).
Valve Clearance:
Check every 5,000 km or annually.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 liters (with filter change, consult manual).
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
Common Problems:
Carburetor issues (gumming, vacuum leaks), starter solenoid failure, occasional overheating on older units due to radiator clogging, wear on suspension bushings.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in motorsports and recreational vehicles, including motorcycles and ATVs.
Model Evolution
Lineage:
The LT-F300F King Quad represents Suzuki's foray into the mid-size utility ATV market, focusing on reliability and versatility. It paved the way for larger and more advanced King Quad models.
Production
Manufacturing Location:
Japan (typical for Suzuki ATVs of this era)
Production Years:
The LT-F300F model ran for several years, with the 2000 model being part of this established lineup.
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Specific awards for this model year are not widely documented, but Suzuki ATVs have a reputation for reliability).
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