🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Years Covered:

2001, 2002, 2003

Chassis Code:

CJ/CK/CM Series

Platform:

Mitsubishi E platform

👋 Introduction

Segment:

Mid-size Sedan

Target Audience:

Individuals seeking detailed repair and maintenance information for their 2001-2003 Mitsubishi Galant

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Mondeo

Distinctive Attributes:

Sporty styling, available V6 engines, good value proposition for its era

Manual Value:

Provides essential technical data for maintaining the longevity and performance of the vehicle

📋 Manual Details

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Overhaul

Estimated Pages:

Detailed within PDF (typically 1000+ pages for full coverage)

Type:

Workshop Service Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

2.4L (4G64) SOHC, 3.0L (6G72) SOHC V6, 3.0L (6G72) MIVEC DOHC V6

Fuel System:

MPI (Multi-Point Injection), Fuel Pump, Injectors, Fuel Pressure Regulator

Ignition System:

Distributorless Ignition System (DIS), Spark Plugs, Coils

Cooling System:

Radiator, Water Pump, Thermostat, Cooling Fan Operation

Exhaust System:

Manifold, Catalytic Converter, Muffler, Oxygen Sensors

Transmission:

4-speed Automatic (F4A51), 5-speed Manual (F5M42)

Drivetrain:

Front Wheel Drive (FWD), Axles, CV Joints

Suspension:

Front McPherson Strut, Rear Multi-Link, Springs, Dampers, Bushings

Steering:

Power Rack and Pinion, Steering Column, Power Steering Pump

Brakes:

Front Ventilated Discs, Rear Solid Discs (or Drums on some base models), ABS (Anti-lock Braking System)

Electrical System:

Battery, Alternator, Starter, Lighting, Fuses, Relays

Engine Control System:

ECU (Engine Control Unit), Sensors (Crankshaft, Camshaft, MAP, MAF, O2, TPS), Actuators

Body And Chassis:

Frame, Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim

Climate Control:

HVAC System, Blower Motor, A/C Compressor, Refrigerant Handling

Safety Systems:

Airbags (Driver, Passenger), Seatbelts, ABS

Maintenance:

Oil Change, Filter Replacements, Fluid Checks, Belt Inspection/Replacement

Diagnostics:

OBD-II Codes, Trouble Shooting Charts, Component Testing

Repair:

Engine Component Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repair

Troubleshooting:

Symptom-based diagnosis, Electrical circuit tracing

Installation:

Component replacement procedures, Timing Belt installation with correct tensions and marks

Depth:

Comprehensive (from basic maintenance to major component overhaul and detailed electrical schematics)

Level:

Professional Technician and Advanced DIYer

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable (allows quick finding of specific topics)

Quality:

High-resolution, suitable for printing

Type:

N/A (Digital PDF format)

Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Code 1:

4G64

Configuration 1:

2.4L Inline-4 SOHC 16-valve

Displacement 1:

2351 cc (143.5 cu in)

Bore X Stroke 1:

86.5 mm x 100.0 mm (3.41 in x 3.94 in)

Compression Ratio 1:

9.5:1

Horsepower 1:

145 hp @ 5500 rpm

Torque 1:

152 lb-ft @ 4000 rpm

Engine Code 2:

6G72

Configuration 2:

3.0L V6 SOHC 24-valve

Displacement 2:

2972 cc (181.4 cu in)

Compression Ratio 2:

8.9:1

Horsepower 2:

195 hp @ 5500 rpm

Torque 2:

207 lb-ft @ 4500 rpm

Engine Code 3:

6G72 MIVEC

Configuration 3:

3.0L V6 DOHC 24-valve (MIVEC - Mitsubishi Innovative Valve timing Electronic Control)

Horsepower 3:

200 hp @ 5250 rpm (approx.)

Torque 3:

205 lb-ft @ 4500 rpm (approx.)

Injection Type:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Pressure Spec:

Refer to manual for exact PSI specification (typically 35-50 PSI)

🔧 Transmission

Transmission Type Std:

4-speed Automatic (F4A51)

Transmission Type Opt:

5-speed Manual (F5M42)

Automatic Modes:

Sport Mode (allows higher RPM engagement)

Manual Fluid Type:

API GL-4, SAE 75W-90 Gear Oil (check manual for specific viscosity and spec)

Automatic Fluid Type:

DIA-Queen ATF SP-III or equivalent (check manual for specific type)

📐 Dimensions

Length:

Approx. 186.8 inches (4745 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 55.1 inches (1400 mm)

Wheelbase:

Approx. 104.7 inches (2659 mm)

Front Track:

Approx. 59.6 inches (1515 mm)

Rear Track:

Approx. 59.4 inches (1510 mm)

Curb Weight Est Min:

Approx. 3200 lbs (1451 kg) for 4-cyl manual

Curb Weight Est Max:

Approx. 3500 lbs (1588 kg) for V6 auto

Gross Vehicle Weight Rating:

Refer to vehicle placard or manual

🛡️ Safety Features

NHTSA Driver Front Impact:

4-Star (for models tested)

NHTSA Passenger Front Impact:

4-Star (for models tested)

IIHS Side Impact:

Good/Acceptable (depending on specific year and equipment)

ABS:

Standard on most trims, Anti-lock Braking System

Airbags Front:

Driver and Passenger Frontal Airbags

Seatbelts:

Three-point front and rear seatbelts with pretensioners

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system not standard on all models of this generation

💡 Technology Features

Audio System:

Factory AM/FM/CD player, optional premium audio system (e.g., Rockford Fosgate on higher trims).

Climate Control Type:

Manual HVAC controls, optional automatic climate control on select models.

Cruise Control:

Standard on most trims.

Traction Control:

Available on some models, particularly V6 variants.

Connectivity Options:

Limited by era; typically no Bluetooth or USB connectivity. Auxiliary input for audio may be present on some aftermarket head units.

🔧 Maintenance

Oil Change Interval:

Every 3,750 miles or 3 months (severe use); 7,500 miles or 6 months (normal use) using conventional oil. Check manual for synthetic oil recommendations.

Engine Oil Filter:

Replace with every oil change. Common part numbers include: Mitsubishi MD097262, Wix 51356, Fram PH3569.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed. Common part numbers: Mitsubishi MR431156, Wix 49165, Fram CA8030.

Cabin Air Filter:

If equipped, inspect annually or every 15,000 miles. Common part numbers: Mitsubishi MR308265, Wix 24489.

Spark Plugs:

Replace every 60,000 miles for standard plugs, or 100,000 miles for platinum/iridium. Common part numbers: NGK BKR5EK (standard), NGK BKR5EGP (platinum).

Timing Belt:

Crucial replacement every 60,000 - 90,000 miles for 4G64 and 6G72 engines. Failure can cause catastrophic engine damage. Recommended to replace tensioner and idler pulleys concurrently. Specific part numbers vary by engine and kit, e.g., Gates TBK264, Dayco TBK264.

Transmission Fluid:

Automatic: Check level regularly, replace fluid and filter every 30,000-60,000 miles depending on driving conditions. Manual: Check for leaks, fluid change recommended around 60,000-90,000 miles.

Engine Oil Capacity 4G64:

4.2 US Quarts (4.0 Liters) with filter change

Engine Oil Capacity 6G72:

4.7 US Quarts (4.4 Liters) with filter change

Engine Oil Viscosity:

SAE 5W-30 recommended for most climates. Refer to manual for temperature-specific recommendations.

Coolant Type:

Mitsubishi Super Long Life Coolant (MS-9770) or equivalent long-life coolant (typically a pink ethylene glycol-based coolant). Do not mix with standard green coolant.

Coolant Capacity:

Approx. 7.2 US Quarts (6.8 Liters) for 4-cyl, 8.3 US Quarts (7.8 Liters) for V6 (check manual)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Use Genuine Mitsubishi Power Steering Fluid or Dexron III ATF

Engine Mounts:

Degradation of engine and transmission mounts leading to increased vibration, especially at idle.

Automatic Transmission:

Delayed shifting, slipping, or harsh engagement in older units may indicate internal wear or solenoid issues. Regular fluid changes are critical.

Timing Belt Failure:

Critical component; timely replacement is essential. Misfires, rough running, or complete engine failure indicate a broken belt.

Cv Axles:

Wear in CV joints, especially the outer joints, leading to clicking noises during turns.

Suspension Bushings:

Wear in control arm and sway bar bushings can lead to clunks, poor handling, and uneven tire wear.

Window Regulators:

Power window regulators can fail, causing windows to become inoperative or drop down.

Rear Wheel Bearings:

Premature wear of rear wheel bearings causing humming or grinding noises that increase with speed.

📚 Vehicle History

Brand History:

Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, known for a range of vehicles from compact cars to SUVs and performance models.

Generation Codename:

6th Generation Galant (CJ/CK/CM)

Design Era:

Launched in 1996 globally, this generation featured more rounded and aerodynamic styling compared to its predecessor.

Trim Levels Common:

DE, ES, LS, GTZ (performance variant)

Production Start:

1996

Production End:

2003 (in North America)

Manufacturing Locations:

Japan (Okazaki Plant), United States (Normal, Illinois - until 2003 for Galant)

🏆 Awards & Recognition

Crash Test Scores:

Received 4-star ratings from NHTSA for frontal impacts in available testing for this generation, indicating good occupant protection.

Consumer Reports Reliability:

Varied reliability scores during its production run; specific model year and powertrain are key factors. Manual is crucial for addressing potential issues.

Emission Standards:

Designed to meet EPA and CARB emission standards for the respective model years.