Yamaha Vino 50 2001-2003 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 50 Model Variant: 50cc Scooter Production Years Covered By Manual: 2001, 2002, 2003 Codes Chassis Codes: SA10J 👋 Introduction Market Position Segment:...

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Type: Motorcycle

Vendor:

Sku: 492506

Tags: 2001 2002 2003 Motorcycle Motorcycles Vino Vino 50 Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Vino 50

Model Variant:

50cc Scooter

Production Years Covered By Manual:

2001, 2002, 2003

Codes

Chassis Codes:

SA10J

👋 Introduction

Market Position

Segment:

Lightweight scooter, urban commuter, entry-level mobility.

Target Demographic:

Young riders, urban commuters, individuals seeking economical transportation.

Competitive Analysis

Key Competitors:

Honda Dio, Suzuki Address, Kymco Agility, various other 50cc scooters of the era.

Key Features

Vehicle Appeal:

Stylish retro design, lightweight and agile handling, fuel efficiency, ease of operation.

Manual Value Proposition:

Provides essential technical data and procedures for owners and technicians to maintain and repair the Yamaha Vino 50, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Primary Focus:

Service, Repair, Workshop

Target Audience:

Mechanics, DIY Enthusiasts

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, assembly, tuning, troubleshooting, and overhaul procedures for the 50cc 2-stroke engine.

Fuel System:

Carburetor service, fuel tank, fuel lines, fuel filter, and associated components.

Ignition System:

CDI unit, spark plug, ignition coil, wiring diagrams, and troubleshooting.

Cooling System:

Air-cooling system components and maintenance.

Transmission:

Automatic centrifugal clutch, V-belt drive system, gearbox, and lubrication.

Brakes:

Front and rear drum brake systems, brake lever, cables, and adjustment procedures.

Suspension:

Front telescopic forks and rear shock absorber unit, including fork oil replacement and seal maintenance.

Electrical System:

Lighting (headlight, taillight, turn signals), horn, starter system, battery, charging system (stator, rectifier/regulator), and comprehensive wiring diagrams.

Frame And Bodywork:

Chassis inspection, seat, fairings, body panels, handlebars, and mounting points.

Wheels And Tires:

Wheel removal/installation, tire inspection, pressure recommendations, and bearing maintenance.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, drive belt inspection/replacement, brake adjustments, and general lubrication.

Troubleshooting:

Extensive diagnostic charts and symptom-based troubleshooting for common issues.

Repair:

Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.

Engine Rebuild:

Complete engine overhaul procedures, including piston replacement, cylinder honing, crankshaft service, and valve (if applicable, though Vino is 2-stroke) adjustments.

Electrical Diagnostics:

Wiring harness troubleshooting, testing of electrical components, and interpretation of wiring diagrams.

Chassis Inspections:

Frame integrity checks, steering bearing service, and suspension component checks.

Technical Depth

Depth:

Comprehensive, covering everything from basic routine maintenance to complex engine and electrical system repairs, suitable for professional mechanics and advanced DIY users.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Text-searchable for quick information retrieval.

Print Quality

Print Readability:

High-resolution scans ensuring clear diagrams, text, and illustrations for printing.

Binding Type

Binding Recommendation:

Ideal for digital use; if printed, spiral binding is recommended for lay-flat functionality in a workshop environment.

Paper Type

Paper Quality For Print:

Standard printer paper suitable for workshop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, air-cooled

Displacement:

49 cc

Bore X Stroke:

39.0 mm x 41.4 mm

Compression Ratio:

7.4:1

Carburetor Model:

Mikuni VM12

Carburetor Jetting Main:

Refer to manual for specific jet sizes by model year/region (e.g., #70 or #72 typically)

Carburetor Jetting Pilot:

Refer to manual for specific jet sizes (e.g., #15 typically)

Spark Plug Type:

NGK BR6HS / CR6HS or equivalent

Spark Plug Gap:

0.6 - 0.7 mm

Performance

Horsepower:

Approx. 4.5 - 5.0 PS (refer to manual for exact figures)

Torque:

Refer to manual for specific torque figures

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

Minimum 87 AKI (91 RON)

Fuel Tank Capacity:

4.0 Liters (approx. 1.06 US gallons)

Oil Type 2 Stroke Mix:

Yamalube 2-stroke oil or equivalent API TC, JASO FD certified oil

Oil Mix Ratio:

Premixed fuel/oil (if not equipped with oil injection system) or separate oil reservoir for autolube system.

🔧 Transmission

Standard

Transmission Type:

Automatic V-belt Transmission (CVT)

Clutch Type:

Automatic centrifugal clutch

Drive Mechanism:

V-belt drive

Gear Reduction:

Refer to manual for specific gear reduction ratios

Features

Maintenance Items:

Drive belt inspection/replacement, clutch shoe inspection, variator roller inspection/replacement, transmission oil change (if applicable for gear reduction).

📐 Dimensions

Exterior

Length:

Approx. 1655 mm (65.1 in)

Width:

Approx. 655 mm (25.7 in)

Height:

Approx. 1025 mm (40.3 in)

Wheelbase:

Approx. 1175 mm (46.2 in)

Ground Clearance:

Approx. 105 mm (4.1 in)

Weights

Curb Weight:

Approx. 81 kg (178.5 lbs)

Gross Vehicle Weight Rating Gvwr:

Refer to manual for specific GVWR

Wheels And Tires

Front Tire Size:

3.00-10

Rear Tire Size:

3.00-10

Tire Pressure Front:

Refer to manual (typically 175 kPa / 25 psi Solo)

Tire Pressure Rear:

Refer to manual (typically 200 kPa / 29 psi Solo)

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for scooters in traditional automotive crash test ratings. Focus is on operational safety.

Active Features

Braking System:

Front and rear drum brakes, designed for reliable stopping power in urban environments.

Lighting System:

Headlight, taillight, brake light, and turn signals for visibility and communication.

Passive Features

Frame Construction:

Steel tube frame designed for rigidity and rider support.

Horn:

Standard audible warning device.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, odometer, fuel gauge (if equipped), indicator lights for turn signals, high beam, and oil level.

Driver Assistance

Advanced Assistance:

None. Focus is on essential mechanical and electrical systems.

Connectivity

Bluetooth Usb:

Not applicable for this model year and segment.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 6 months, whichever comes first (refer to manual for specific transmission oil if applicable).

Air Filter Cleaning Replacement:

Inspect every 2,000 km, clean as needed, replace if damaged (typically every 6,000 km).

Spark Plug Service Replacement:

Inspect every 3,000 km, replace as needed (typically every 6,000 km or as per wear).

Drive Belt Inspection Replacement:

Inspect every 6,000 km, replace as needed (typically recommended every 12,000-18,000 km depending on usage).

Brake Adjustment:

Inspect and adjust as needed at every 3,000 km service interval, or when brake lever free play exceeds specifications.

Front Fork Oil Replacement:

Recommended every 12,000 km or if suspension performance degrades.

Fluid Specifications

Engine Oil Type:

Yamalube 4-stroke oil SAE 10W-30 API SE, SF, SG, SH, SJ, SL or equivalent

Engine Oil Capacity:

Refer to manual for exact capacity (typically around 0.7-0.8L for gearbox/final drive oil).

Transmission Oil Type:

Yamalube Gear Oil SAE 80 API GL-4 or equivalent

Transmission Oil Capacity:

Refer to manual for exact capacity (typically around 100-120ml for gearbox/final drive).

Brake Fluid Type:

DOT 3 or DOT 4 (if hydraulic, though Vino 50 typically uses cable actuation for drum brakes).

Known Issues

Carburetor Clogging:

Common in older scooters due to fuel degradation or debris, leading to hard starting or poor running. Manual provides cleaning and jetting procedures.

Drive Belt Wear:

The V-belt can wear and stretch over time, affecting acceleration and top speed. Manual details inspection and replacement.

Electrical Connector Corrosion:

Exposure to elements can lead to corrosion in electrical connectors, causing intermittent faults. Manual provides wiring diagrams for diagnosis.

Weak Headlight Output:

Can be due to aging bulb, weak charging system, or dirty reflectors. Manual guides through testing and replacement.

📚 Vehicle History

Brand Heritage

Yamaha Motor Corporation:

Founded in 1955, Yamaha has a rich history in motorcycle and scooter manufacturing, known for innovation and performance.

Model Evolution

Vino Series Introduction:

The Vino line, introduced in the late 1990s, aimed to capture the retro scooter market with its distinctive styling and practical performance.

2001-2003 Generation:

This generation of the Vino 50 (SA10J chassis) established the model's identity with its rounded lines, chrome accents, and compact, user-friendly design.

Production

Manufacturing Locations:

Primarily manufactured in Asia, with distribution globally.

🏆 Awards & Recognition

Recognitions

Scooter Awards:

While specific awards for the Vino 50 are not widely documented, it consistently received positive reviews for its style, reliability, and value in the entry-level scooter market.

Ratings

Consumer Satisfaction:

Generally high due to its straightforward mechanics and low running costs, making it a popular choice for urban transport.