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2001-2003 Yamaha YJ50RN Vino Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YJ50RN Vino Model Nickname: Vino Product Type: Service Repair Manual Applicable Years: 2001, 2002, 2003 Codes Chassis Code: YJ50RN 👋 Introduction Market Position...
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Type: Motorcycle
Vendor:
Sku: 284231
2001-2003 Yamaha YJ50RN Vino Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YJ50RN Vino
Model Nickname:
Vino
Product Type:
Service Repair Manual
Applicable Years:
2001, 2002, 2003
Codes
Chassis Code:
YJ50RN
👋 Introduction
Market Position
Segment:
Lightweight Scooter / Moped
Target Audience:
Yamaha Vino owners, independent repair shops, DIY mechanics
Competitive Analysis
Competitors:
Honda Metropolitan, Aprilia Scarabeo 50, Vespa ET2, Kymco Agility 50
Key Features
Value Proposition:
Provides complete, detailed repair and maintenance information for DIY or professional use, saving on dealership service costs.
Completeness Claim:
Marketed as the 'most complete Service Repair Manual ever compiled by mankind', indicating extensive coverage.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (North American market focus implied by typical sales, but technical information is universal)
Page Count
Estimated Pages:
High (Detailed, as described as 'most complete ever compiled')
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF implied by description)
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally scanned and OCR'd
Print Quality:
High Quality Diagrams (as stated in description), printable pages
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, carburetor, fuel system, lubrication, cooling system, exhaust system
Chassis:
Frame, suspension (front & rear), steering, wheels, tires, brakes (front & rear)
Electrical:
Ignition system, lighting, charging system, battery, starter, wiring diagrams, instruments
Bodywork:
Body panels, fairings, seat, storage, trim, fasteners
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points
Troubleshooting:
Diagnostic procedures, common problems and solutions, fault finding charts
Repair:
Component disassembly, inspection, repair, and reassembly for all covered systems
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
49cc (Cubic Centimeters)
Bore X Stroke:
39.0 mm x 41.4 mm (Typical specification for this engine family, confirmation within manual required)
Cooling System:
Forced air cooling
Performance
Horsepower:
Approx. 4.0 - 4.5 HP (at around 7500 RPM, actual specification varies by year/market, confirm in manual)
Torque:
Approx. 2.8 - 3.0 lb-ft (at around 6500 RPM, actual specification varies by year/market, confirm in manual)
Fuel System
Carburetor Type:
Mikuni VM17 (or similar Keihin, confirm in manual)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual, typically 87 RON/87 AKI)
Fuel Tank Capacity:
Approx. 4.0 Liters (1.06 US Gallons, confirm in manual)
Lubrication
Oil Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) motorcycle oil
Oil Capacity:
Approx. 0.8 Liters (without filter change), 0.9 Liters (with filter change) - confirm in manual
🔧 Transmission
Standard
Transmission Type:
Automatic V-belt CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Overall Length:
Approx. 1740 mm (68.5 inches) - confirm in manual
Overall Width:
Approx. 640 mm (25.2 inches) - confirm in manual
Overall Height:
Approx. 1070 mm (42.1 inches) - confirm in manual
Wheelbase:
Approx. 1275 mm (50.2 inches) - confirm in manual
Weights
Dry Weight:
Approx. 83 kg (183 lbs) - confirm in manual
Curb Weight:
Approx. 88 kg (194 lbs) - confirm in manual
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo standardized crash testing like automobiles)
Active Features
Braking System Front:
Drum brake (or Disc brake on some later/regional variants, confirm in manual)
Braking System Rear:
Drum brake
Passive Features
Lighting System:
Headlight, tail light, brake lights, turn signals
Mirrors:
Standard handlebar-mounted mirrors
💡 Technology Features
Infotainment
Display Type:
Analog speedometer and fuel gauge, indicator lights (turn signal, high beam, oil)
Driver Assistance
ABS:
No (ABS was not a common feature on scooters of this class during this period)
Connectivity
Bluetooth Usb:
No (Not applicable for this model year and segment)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first (typical, confirm in manual)
Air Filter Cleaning Or Replacement:
Every 6,000 km (3,600 miles) or 12 months (typical, confirm in manual)
Spark Plug Inspection And Replacement:
Inspect every 6,000 km (3,600 miles), replace as needed or at manufacturer recommended intervals (confirm in manual)
Transmission Belt Inspection:
Inspect periodically, replace based on wear or mileage (e.g., every 20,000 km or 2 years, confirm in manual)
Fluid Specifications
Engine Oil Grade:
SAE 10W-30 API SG or higher
Gear Oil Type:
Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-3)
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual for specific recommendations)
Known Issues
Common Complaints:
CVT belt wear, carburetor jetting issues at altitude, occasional electrical connection corrosion, worn suspension bushings. (Manual will detail solutions.)
Torque Specs
Engine Mount Bolts:
Specific torque values listed in manual (e.g., 20-30 Nm range typically)
Wheel Axle Nuts:
Specific torque values listed in manual (e.g., 30-50 Nm range typically)
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation is a Japanese manufacturer known for a wide range of products including motorcycles, musical instruments, and marine products.
Model Evolution
Veneration:
The Vino model is characterized by its retro styling, often evoking a classic European scooter aesthetic. It has seen various iterations and engine sizes over the years.
Production
Manufacturing Location:
Likely manufactured in Japan or other Yamaha production facilities (confirm in manual or historical records)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not typically winning major automotive awards, the Vino is recognized for its style, reliability, and fuel efficiency in the scooter market.
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