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Yamaha YJ50RN Vino 2001-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YJ50RN Vino Production Years Covered: 2001, 2002, 2003 Chassis Code: YJ50RN 👋 Introduction Market Position Market Segment: Lightweight scooter, popular for urban commuting...
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Type: Motorcycle
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Sku: 450619
Yamaha YJ50RN Vino 2001-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YJ50RN Vino
Production Years Covered:
2001, 2002, 2003
Chassis Code:
YJ50RN
👋 Introduction
Market Position
Market Segment:
Lightweight scooter, popular for urban commuting and recreational use
Competitive Analysis
Key Competitors:
Honda Dio, Suzuki Address, Kymco Agility
Key Features
Vehicle Appeal:
Stylish retro design, fuel efficiency, ease of operation, Yamaha reliability
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair and overhaul of Yamaha YJ50RN Vino scooters
Page Count
Page Count:
206
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, overhaul, cooling system, lubrication system, fuel system, exhaust system, ignition system, starting system, charging system
Transmission Drivetrain:
Automatic transmission (CVT), final drive, drive belts, clutch operation
Chassis Suspension:
Frame, front fork, rear shock absorbers, steering system, suspension component replacement and adjustment
Braking System:
Front and rear brake systems (drum/disc depending on specific sub-model), hydraulic lines, brake fluid replacement, caliper maintenance
Electrical System:
Wiring diagrams, lighting system, battery, starter, alternator, ignition coil, CDI unit, fuses, switches, instrument cluster
Bodywork Trim:
Body panel removal and installation, seat, handlebars, fairings, fenders, storage compartment
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake adjustments, tire pressure checks, chain/belt tensioning
Troubleshooting:
Diagnostic procedures for common issues, electrical system fault finding, engine performance problems, starting difficulties
Engine Repair Overhaul:
Complete engine teardown, component inspection, piston and cylinder replacement, crankshaft service, valve adjustments (if applicable), gasket and seal replacement
Transmission Drivetrain Repair:
CVT variator and clutch assembly service, drive belt replacement, gear oil changes, rear differential service
Suspension Steering Repair:
Front fork seal replacement, shock absorber replacement, steering bearing service, wheel bearing replacement
Braking System Repair:
Brake pad replacement, brake shoe replacement, brake fluid bleeding, caliper servicing, master cylinder overhaul
Electrical Diagnostics Repair:
Wiring harness repair, component testing (ignition coil, stator, regulator/rectifier), starter motor troubleshooting, battery charging system diagnosis
Technical Depth
Technical Depth Level:
Detailed diagnostic procedures, component specifications, torque values, clearances, and rebuild instructions suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Description:
Digital PDF format, high-resolution scans of original factory manual, allowing for clear viewing and printing of diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 2-stroke, single-cylinder
Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
7.0:1 (typical)
Carburetion:
Mikuni VM10/1 (or similar 10mm carb)
Performance
Horsepower:
Approx. 5.5 HP @ 7000 RPM (specific to model variant)
Torque:
Approx. 5.0 Nm @ 6500 RPM (specific to model variant)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Fuel Tank Capacity:
Approx. 4.0 Liters (0.88 Imp. Gal. / 1.06 US Gal.)
Oil System:
Automatic oil injection (2-stroke oil)
Cooling System
Cooling Method:
Forced air cooling
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Mechanism:
V-belt drive
Final Drive:
Gear drive
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Variable (CVT)
Transmission Fluid:
Refer to manual for specific gear oil type and quantity (typically hypoid gear oil SAE 80W-90)
📐 Dimensions
Exterior
Overall Length:
Approx. 1730 mm (68.1 in)
Overall Width:
Approx. 660 mm (26.0 in)
Overall Height:
Approx. 1045 mm (41.1 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Ground Clearance:
Approx. 105 mm (4.1 in)
Seat Height:
Approx. 730 mm (28.7 in)
Weights
Dry Weight:
Approx. 82 kg (181 lbs)
Curb Weight:
Approx. 87 kg (192 lbs) (with full fluids)
Gross Vehicle Weight Rating:
Refer to vehicle compliance plate
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter segment, not typically crash-tested by official bodies)
Active Features
Braking System:
Front disc brake, Rear drum brake (typical configuration, check specific model)
Lighting:
Headlight, tail light, brake light, turn signals
Passive Features
Frame Construction:
Steel tube frame
💡 Technology Features
Infotainment
Infotainment System:
Basic analogue/digital instrument cluster (speedometer, fuel gauge, odometer, indicator lights)
Driver Assistance
Driver Assistance Features:
N/A (Scooter)
Connectivity
Connectivity Features:
N/A (Scooter)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact interval and oil type)
Air Filter Check Clean:
Every 1,000 km (600 miles)
Spark Plug Service:
Every 3,000 km (1,800 miles) or replace at 6,000 km (3,600 miles)
Drive Belt Inspection:
Every 5,000 km (3,000 miles) or as specified in manual
Brake Pad Wear Check:
Every 1,000 km (600 miles)
Fluid Specifications
Engine Oil Type:
Yamalube 2-stroke oil (or equivalent API TC, JASO FD certified 2-stroke oil for injection)
Gear Oil Type:
Hypoid gear oil SAE 80W-90 (specific capacity in manual)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific system type)
Known Issues
Common Wear Items:
Drive belt, variator rollers, clutch shoes, spark plug, brake pads/shoes, fork seals due to age and mileage.
2 Stroke Considerations:
Requires proper oil mixture/injection for engine longevity; carbon buildup in exhaust and combustion chamber over time.
Carburetor Issues:
Can be prone to clogging if fuel is left standing for long periods or if poor quality fuel is used; requires periodic cleaning and adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Yamaha Motor Corporation is a leading manufacturer of motorcycles, marine products, and powersports vehicles, known for innovation and performance.
Model Evolution
Unofficial Nickname:
Vino
Design Inspiration:
Retro-modern styling, drawing inspiration from classic Italian scooters.
Production
Original Market Launch:
Early 2000s
Manufacturing Location:
Likely Japan or other Yamaha overseas production facilities (specific location may vary)
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
N/A (Specific awards for this model are not commonly documented; known for its popular and stylish design in its class)
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