🏷️ Basic Information

Make:

Kia

Model:

Rio

Model Generation:

JB (Second Generation)

Model Years Covered:

2001, 2002, 2003, 2004, 2005

Chassis Codes:

DC, STC

👋 Introduction

Segment:

Subcompact / Compact Car

Target Audience:

DIY enthusiasts, independent repair shops, and Kia Rio owners seeking to identify and source replacement parts

Competitors Era:

Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit

Manual Utility:

Empowers users to accurately identify and source the correct OE (Original Equipment) or equivalent replacement parts, saving time and preventing incorrect purchases.

Diy Support:

Crucial for DIY mechanics to understand component interrelationships and part numbers for successful repairs.

Labor Information:

Inclusion of labor information (estimates or standard times) is highly valuable for budgeting repair costs.

📋 Manual Details

Primary Coverage:

Spare parts listing and identification

Secondary Coverage:

Component illustrations, part numbers, pricing, and labor estimates

Estimated Page Count:

Variable (typically 200-500 pages for comprehensive parts catalogs of this era)

Type:

Parts Catalog / Parts List

Language:

English

Format:

Searchable PDF

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Exhaust System, Cooling System, Drivetrain (Transmission, Axles)

Chassis:

Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires

Electrical:

Lighting System, Ignition System, Charging System, Starting System, Wiring Harnesses (schematics not typically in parts lists)

Body:

Exterior Panels (Doors, Hood, Trunk, Fenders), Bumpers, Grille, Glass, Mirrors, Interior Trim, Seats, HVAC Components

Identification:

Part number identification and verification using detailed illustrations

Ordering:

Facilitates ordering the correct replacement parts

Depth:

Component-level part identification; does not provide repair procedures or diagnostic flowcharts

📊 Manual Specifications

Type:

Portable Document Format (PDF)

Searchability:

Searchable text for part numbers, descriptions, and keywords

Navigation:

Linked bookmarks for easy navigation between sections

Quality:

Designed for digital viewing and printing; image clarity is dependent on original source

Type:

Not applicable (digital format)

Type:

Not applicable (digital format)

⚙️ Engine Specifications

Engine Code:

G4EE (for 1.3L), G4EC (for 1.5L)

Displacement:

1.3L (1349 cc) and 1.5L (1495 cc)

Configuration:

Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft)

Horsepower 1.3L:

Approximately 75-84 hp @ 5500-6000 rpm

Torque 1.3L:

Approximately 115-120 Nm (85-89 lb-ft) @ 3200-3500 rpm

Horsepower 1.5L:

Approximately 96-100 hp @ 6000 rpm

Torque 1.5L:

Approximately 131-135 Nm (97-100 lb-ft) @ 3000-3500 rpm

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

Clutch:

Hydraulically operated clutch (for manual)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or SAE 80W-90 (refer to specific manual for exact spec)

Automatic Transmission Fluid:

Dexron III or equivalent (refer to specific manual for exact spec)

📐 Dimensions

Body Styles:

3-door Hatchback, 5-door Hatchback, 4-door Sedan

Wheelbase Sedan:

Approximately 2440 mm (96.1 in)

Wheelbase Hatchback:

Approximately 2440 mm (96.1 in)

Curb Weight Min:

Approximately 1050 kg (2315 lbs)

Curb Weight Max:

Approximately 1150 kg (2535 lbs)

🛡️ Safety Features

NHTSA Front Impact Driver:

Not explicitly rated for this specific generation in all markets, generally considered adequate for its class.

IIHS Small Overlap Front:

Not tested for this generation.

ABS:

Available (Standard on higher trims or optional)

E Brake Force Distribution:

Electronic Brake-force Distribution (EBD) often paired with ABS

Airbags Front:

Driver and Passenger Frontal Airbags (Standard)

Airbags Side:

Optional or standard on higher trims; Front Side Airbags

Seatbelts:

3-point ELR front and rear seatbelts with pretensioners (front)

💡 Technology Features

Audio System:

Basic AM/FM/CD player with standard speaker configuration. Auxiliary input may be present on later models.

Display:

Simple digital or analog display for radio and clock functions.

Cruise Control:

Optional or standard on higher trim levels.

Bluetooth:

Not typically available on this generation.

🔧 Maintenance

Oil Change Interval:

Every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, depending on driving conditions (refer to owner's manual for exact spec).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed.

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (e.g., platinum or iridium).

Engine Oil Type:

API SN, ILSAC GF-5, SAE 5W-20 or 5W-30 (refer to owner's manual for exact spec)

Coolant Type:

Ethylene Glycol based coolant, often Asian Vehicle Specific Pink/Orange formula. Capacity approx. 5.5-6.5 Liters.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Common Wear Items:

Suspension components (ball joints, tie rod ends), brake pads and rotors, exhaust system components (mufflers, pipes), clutch wear (manual transmission).

Engine Potential Issues:

Occasional minor oil leaks, ignition coil failures, thermostat issues.

Electrical Potential Issues:

Window regulator failures, minor electrical connector corrosion.

📚 Vehicle History

Kia History:

Kia Motors Corporation, a South Korean automaker, has a history dating back to 1944, evolving from a manufacturer of motorcycle parts and bicycles to a global automotive producer.

Rio First Generation:

The Kia Rio was first introduced in 1999 as a subcompact car, replacing the Kia Pride.

Rio Second Generation Launch:

The second generation (JB) debuted in 2005 for the 2006 model year in many markets, but the manual covers the transition and earlier parts for the 2001-2005 model years, indicating coverage of the late first generation and very early second generation parts if there was overlap or a phased introduction.

Manufacturing Locations:

Primarily South Korea (Hwaseong, Gwangmyeong), with some production in other international facilities.

🏆 Awards & Recognition

Safety Awards:

May have received varying safety ratings from different organizations globally. Specific awards are not prominent for this generation in major markets like North America.

Consumer Reports Reliability:

Reliability ratings varied, generally considered average to below average compared to segment leaders of the time.